0639024000

Fine Adjust Applicator for 2.80mm (.110") Crimp Terminal FineAdjust Applicator Application Tooling Specification Sheet Order No. 63902-4000 FEATURES Directly adapts to most automatic wire processing machines Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other SCOPE Products: 2.80mm (.110") Crimp Terminal, Male and Female, 2.50-4.00mm² wire. Insulation Diameter Strip Length IPC/WHMA-A620 (1) Terminal (2) AWG mm² mm In. mm In. mm In. 98012 98012-1302 2.50-4.00 3.00-4.60 .118-.181 2.60-4.90 .102-.193 4.70-6.00 .185-.236 98014 98014-0300 2.50-4.00 3.00-4.60 .118-.181 2.60-4.90 .102-.193 4.70-6.00 .185-.236 (1) To achieve optimum IPC-A620 Class 2 insulation crimps, use this insulation OD range (2) Overall insulation OD specification for terminal Terminal Terminal Order No. Series No. Wire Size DEFINITION OF TERMS BEND UP STRIP LENGTH BELL MOUTH CONDUCTOR BRUSH ROLLING INSULATION CRIMP CONDUCTOR CUT-OFF CRIMP TAB TWISTING BEND DOWN WIRE SEAM Doc No: ATS-639024000 Revision: C Release Date: 03-02-12 Revision Date: 10-23-12 UNCONTROLLED COPY Page 1 of 5 Fine Adjust Applicator for 2.80mm (.110") Crimp Terminal CRIMP SPECIFICATION Terminal Series No. 98012 98014 Terminal Series No. Bell mouth mm In. 0.35-0.70 .013-.028 0.35-0.70 .013-.028 Bend up Bend down Twist Degree 98012 98014 3 3 3 3 Cut-off Tab Maximum mm In. 0.35 .013 0.35 .013 Roll Degree 4 8 4 8 Conductor Brush mm In. 0.20-1.00 .008-.039 0.20-1.00 .008-.039 Punch Width mm (Ref) Seam Conductor Insulation mm In mm In Seam shall not be open 3.00 .118 4.55 .179 and no wire allowed out of the crimping area 3.00 .118 4.55 .179 After crimping, the conductor profile should measure the following. Terminal Series No. 98012 98014 Wire Size AWG mm2 2.5 3.0 4.0 2.5 3.0 4.0 Conductor Crimp Height mm 1.70-1.80 1.80-1.90 2.05-2.15 1.70-1.80 1.80-1.90 2.05-2.15 In. .067-.071 .071-.075 .081-.085 .067-.071 .071-.075 .081-.085 Insulation Crimp Height Pull Force Minimum (Ref) mm In. N Lb. 3.75-3.95 .148-.156 210.0 47.21 4.00-4.20 .157-.165 240.0 53.95 5.00-5.20 .197-.205 265.0 59.57 3.75-3.95 .148-.156 210.0 47.21 4.00-4.20 .157-.165 240.0 53.95 5.00-5.20 .197-.205 265.0 59.57 Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No: ATS-639024000 Revision: C Release Date: 03-02-12 Revision Date: 10-23-12 UNCONTROLLED COPY Page 2 of 5 Fine Adjust Applicator for 2.80mm (.110") Crimp Terminal PARTS LIST FineAdjust Applicator 63902-4000 Item Order No Engineering No. Description Quantity Perishable Tooling 63902-4070 63902-4070 Tool Kit (All “Y” Items) REF 1 63457-0085 63457-0085 Conductor Punch 1Y 2 63455-0107 63455-0107 Conductor Anvil 1Y 3 63454-0133 63454-0133 Insulation Punch 1Y 4 63456-0089 63456-0089 Insulation Anvil 1Y 5 63443-0002 63443-0002 Cut-Off Plunger 1Y 6 63443-0012 63443-0012 Front Plunger Retainer 1Y Other Components 7 11-17-0022 1739-21 Hold Down Spring 1 8 11-18-4083 60707-8 Feed Guide 1 9 11-24-1067 4996-4 Cut-off Plunger Spring 1 10 11-40-4039 8302-5 Front Plunger Striker 1 11 63443-0009 63443-0009 Front Scrap Chute 1 12 63443-0024 63443-0024 Key 1 13 63443-0091 63443-0091 Wire Stop 1 14 63443-0093 63443-0093 Shank 1 15 63443-1709 63443-1709 Height Spacer 1 16 63443-2213 63443-2213 Coarse Spacer (13.00mm) 1 17 63443-2311 63443-2311 Fine Spacer (3.55mm) 1 18 63443-6130 63443-6130 Rear Cover 1 19 63443-7117 63443-7117 Terminal Hold Down 1 Frame 20 63800-4901 63800-4901 Top 1 21 63801-3281 63801-3281 Base 1 22 63801-4650 63801-4650 Track 1 23 63459-0001 63459-0001 Track 1 Hardware 24 N/A N/A M3 by 6 Long SHCS 2** 25 N/A N/A M3 by 6 Long FHCS 1** 26 N/A N/A M3 by 8 Long SHCS 1** 27 N/A N/A M4 by 6 Long SHCS 2** 28 N/A N/A M4 by 12 Long BHCS 2** 29 N/A N/A M4 by 50 Long SHCS 2** 30 N/A N/A M5 by 12 Long SHCS 1** 31 N/A N/A #10-32 by 3/8”Long Flat Point SSS 1** 32 N/A N/A #10-32 Hex Jam Nut 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-639024000 Revision: C Release Date: 03-02-12 Revision Date: 10-23-12 UNCONTROLLED COPY Page 3 of 5 Fine Adjust Applicator for 2.80mm (.110") Crimp Terminal Assembly Drawing 20 31 32 7 3 14 10 1 (2) 26 28 19 18 23 20 22 (2) 24 21 13 8 30 17 27 15 5 2 4 9 16 6 13 Figure 1 12 25 29 (2) Doc No: ATS-639024000 Revision: C 11 27 Release Date: 03-02-12 Revision Date: 10-23-12 UNCONTROLLED COPY Page 4 of 5 Fine Adjust Applicator for 2.80mm (.110") Crimp Terminal NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the FineAdjust Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.8mm (5.346”). Tooling damage could result at a lower setting. CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or wireprocessing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Visit our Web site at http://www.molex.com Doc No: ATS-639024000 Revision: C Release Date: 03-02-12 Revision Date: 10-23-12 UNCONTROLLED COPY Page 5 of 5