0639026100

Fine Adjust Applicator for 2.5 Floating Plug Terminals FineAdjust Applicator Application Tooling Specification Sheet Order No. 63902-6100 FEATURES Directly adapts to most automatic wire processing machines Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other SCOPE Products: 2.5 Floating Plug Terminals, 22 AWG (UL1007) wires. Terminal Series No. 503371 Wire Size and Type Insulation Diameter Strip Length Terminal Order No. AWG mm² Type mm In. mm In. 503371-0000 22 0.30 UL1007 1.40-1.70 .055-.067 2.40-2.80 .094-.110 DEFINITION OF TERMS SEAM STRIP LENGTH BRUSH BELL MOUTH BEND UP TWISTING CONDUCTOR CRIMP HEIGHT INSULATION CRIMP HEIGHT ROLLING CUT-OFF TAB BEND DOWN Doc No: ATS-639026100 Revision: A Release Date: 07-24-13 Revision Date: 07-24-13 UNCONTROLLED COPY Page 1 of 5 Fine Adjust Applicator for 2.5 Floating Plug Terminals CRIMP SPECIFICATION Bell mouth mm In. 0.30-0.65 .012-.025 Terminal Series No. 503371 Terminal Series No. Conductor Brush mm In. 0.10-0.50 .004-.020 Degree (Max) Degree (Max) Punch Width (Ref) Conductor Insulation mm In mm In 3 3 1.40 Bend up Bend down 503371 Cut-off Tab Maximum mm In. 0.20 .008 Twist Roll 3 5 .055 1.80 .071 Seam Seam shall not be open and no wire allowed out of the crimping area After crimping, the conductor profile should measure the following. Terminal Series No. 503371 Wire Size AWG mm2 22 Terminal Series No. 503371 0.30 Conductor Crimp Height mm In. 0.88-0.93 Wire Size AWG mm2 22 .035-.037 Conductor Crimp Width (Ref) mm In. 1.40 Insulation Crimp Height (Ref) mm In. 0.30 2.20 .055 Pull Force Minimum N Lb. 34.3 7.7 Insulation Crimp Width (Ref) mm In. .087 1.80 .071 Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No: ATS-639026100 Revision: A Release Date: 07-24-13 Revision Date: 07-24-13 UNCONTROLLED COPY Page 2 of 5 Fine Adjust Applicator for 2.5 Floating Plug Terminals PARTS LIST FineAdjust Applicator 63902-6100 Item Order No Engineering No. Description Quantity Perishable Tooling 63902-6170 63902-6170 Tool Kit (All “Y” Items) REF 1 63444-1407 63444-1407 Conductor Punch 1Y 2 63455-0121 63455-0121 Conductor Anvil 1Y 3 63446-1810 63446-1810 Insulation Punch 1Y 4 63445-1819 63445-1819 Insulation Anvil 1Y 5 63443-0005 63443-0005 Front Cut-Off Plunger 1Y 6 63443-0012 63443-0012 Front Plunger Retainer 1Y Other Components 7 11-18-4083 60707-8 Feed Guide 1 8 11-24-1067 4996-4 Cut-Off Plunger Spring 1 9 63443-0009 63443-0009 Front Scrap Chute 1 10 63443-0024 63443-0024 Key 1 11 63443-0090 63443-0090 Wire Stop 1 12 63443-1719 63443-1719 18.90mm Height Spacer 1 13 63443-2216 63443-2216 16.00mm Spacer 1 14 63443-2311 63443-2311 3.55mm Spacer 1 15 63443-2802 63443-2802 Front Plunger Striker 1 16 63443-2907 63443-2907 Striker Plunger 1 17 63443-6111 63443-6111 Rear Cover 1 18 63600-0021 63600-0021 Striker Plunger Spring 1 Frame 19 63800-4901 63800-4901 Top 1 20 63801-3281 63801-3281 Base 1 21 63801-4650 63801-4650 Track 1 Hardware 22 N/A N/A M3 by 6 Long SHCS 2** 23 N/A N/A M3 by 6 Long FHCS 1** 24 N/A N/A M4 by 6 Long SHCS 2** 25 N/A N/A M4 by 12 Long BHCS 2** 26 N/A N/A M4 by 50 Long SHCS 2** 27 N/A N/A M5 by 12 Lg SHCS 1** 28 N/A N/A #10-32 by 3/8”Long Flat Point SSS 1** 29 N/A N/A #10-32 Hex Jam Nut 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-639026100 Revision: A Release Date: 07-24-13 Revision Date: 07-24-13 UNCONTROLLED COPY Page 3 of 5 Fine Adjust Applicator for 2.5 Floating Plug Terminals Assembly Drawing 19 28 29 1 3 15 25 (2) 17 16 18 (2) 22 7 5 19 21 8 20 6 9 11 24 27 24 14 26 2 (2) 13 11 12 10 4 Doc No: ATS-639026100 Revision: A Figure 1 23 Release Date: 07-24-13 Revision Date: 07-24-13 UNCONTROLLED COPY Page 4 of 5 Fine Adjust Applicator for 2.5 Floating Plug Terminals NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the FineAdjust Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.8mm (5.346”). Tooling damage could result at a lower setting. CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or wireprocessing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Visit our Web site at http://www.molex.com Doc No: ATS-639026100 Revision: A Release Date: 07-24-13 Revision Date: 07-24-13 UNCONTROLLED COPY Page 5 of 5