0639026600

Fine Adjust Applicator for MX120G Mat Seal Terminals FineAdjust Applicator Application Tooling Specification Sheet Order No. 63902-6600 FEATURES Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other Directly adapts to most automatic wire processing machines SCOPE Products: MX120G Mat Seal Receptacle Terminals, 0.35mm2, 0.50mm2 wires. Terminal Series No. Terminal Order No. 36799 36799-0002 Wire Size Wire Type mm² FLRY-B 0.35 mm2 FLRY-B 0.50 mm2 Insulation Diameter mm In. 1.40-1.70 DEFINITION OF TERMS Strip Length (Ref.) mm In. .055-.067 4.50-5.50 .177-.217 BEND UP COND. CRIMP HEIGHT ROLLING SEAM INSUL CRIMP BELL HEIGHT STRIP LENGTH BEND DOWN MOUTH TWISTING BRUSH CUT-OFF TAB Doc No. ATS-639026600 Revision: A Release Date: 11-19-12 Revision Date: 12-19-12 CRIMP HEIGHT UNCONTROLLED COPY Page 1 of 5 Fine Adjust Applicator for MX120G Mat Seal Terminals CRIMP SPECIFICATION Terminal Series No. 36799 Bell mouth mm In. 0.25-0.50 Cut-off Tab Maximum mm In. .010-.020 0.30 .012 Conductor Brush mm In. 0.20-1.20 .008-.047 Wire brush must be flush or below top of Conductor Crimp. Terminal Series No. Bend up Bend down Twist Roll Degree Max. Degree Max. 36799 1.5 1.5 4 6 Punch Width (Ref) Conductor Insulation mm In mm In 1.60 .063 1.80 .071 Seam Seam shall not be open and no wire allowed out of the crimping area After crimping, the crimp profiles should measure the following: Terminal Series No. 36799 Conductor Insulation Pull Force Crimp Width Crimp Height Crimp Width Minimum Crimp Height (Ref) Max. Max. Wire Type mm² mm In. mm In. mm In. mm In. N Lb. FLRY-B 0.35 mm2 0.95-1.05 .037-.041 1.60 .063 1.80 .071 1.95 .077 60 13.5 FLRY-B 0.50 mm2 0.95-1.05 .037-.041 1.60 .063 2.10 .083 1.95 .077 80 18.0 Wire Size Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No. ATS-639026600 Revision: A Release Date: 11-19-12 Revision Date: 12-19-12 UNCONTROLLED COPY Page 2 of 5 Fine Adjust Applicator for MX120G Mat Seal Terminals PARTS LIST Item Order No 1 2 3 4 5 6 63902-6670 63457-0093 63455-0057 63454-0079 63456-0053 63443-0003 63443-0012 7 8 9 10 11 12 13 14 15 16 17 18 19 11-18-4083 11-24-1067 63443-0009 63443-0024 63443-0090 63443-1709 63443-2214 63443-2302 63443-2804 63443-2915 63443-6119 63600-0021 63867-3007 20 21 22 63800-4901 63801-3281 63801-4650 23 24 25 26 27 28 29 30 31 32 33 N/A N/A N/A N/A FineAdjust Applicator 63902-6600 Engineering No. Description Perishable Tooling 63902-6670 Tool Kit (All “Y” Items) 63457-0093 Conductor Punch 63455-0057 Conductor Anvil 63454-0079 Insulation Punch 63456-0053 Insulation Anvil 63443-0003 Cut-Off Plunger 63443-0012 Front Plunger Retainer Other Components 60707-8 Feed Guide 4996-4 Cut-off Plunger Spring 63443-0009 Scrap Chute 63443-0024 Key 63443-0090 Wire Stop 63443-1709 Height Spacer 63443-2214 Coarse Spacer (14.00mm) 63443-2302 Fine Spacer (3.10mm) 63443-2804 Front Plunger Striker 63443-2915 Striker Plunger 63443-6119 Rear Cover 63600-0021 Striker Plunger Spring 63867-3007 Bottom Cap Frame 63800-4901 Top 63801-3281 Base 63801-4650 Track Hardware N/A M3 by 6 Long SHCS N/A M3 by 6 Long FHCS N/A M4 by 6 Long SHCS N/A M4 by 8 Long Brass Tip SSS Quantity REF 1Y 1Y 1Y 1Y 1Y 1Y 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2** 1** 2** 1** N/A N/A M4 by 12 Long SHCS 2** N/A N/A M4 by 12 Long BHCS 2** N/A N/A M4 by 16 Long SHCS 1** N/A N/A M4 by 50 Long SHCS 2** N/A N/A M5 by 12 Long SHCS 1** N/A N/A #10-32 by 3/8”Long Flat Point SSS 1** N/A N/A #10-32 Hex Jam Nut 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No. ATS-639026600 Revision: A Release Date: 11-19-12 Revision Date: 12-19-12 UNCONTROLLED COPY Page 3 of 5 Fine Adjust Applicator for MX120G Mat Seal Terminals Assembly Drawing 20 32 33 19 3 1 28 (2) 26 16 15 17 27 (2) 29 18 23 5 (2) 20 22 8 7 6 9 21 11 25 31 14 (2) 30 25 4 2 13 12 11 10 29 Doc No. ATS-639026600 Revision: A Release Date: 11-19-12 Revision Date: 12-19-12 24 Figure 6 UNCONTROLLED COPY Page 4 of 5 Fine Adjust Applicator for MX120G Mat Seal Terminals NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the FineAdjust Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling damage could result at a lower setting. CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or wireprocessing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Visit our Web site at http://www.molex.com Doc No. ATS-639026600 Revision: A Release Date: 11-19-12 Revision Date: 12-19-12 UNCONTROLLED COPY Page 5 of 5