0639027100

Fine Adjust for 2.30mm (.090") Sealed Female Terminal FineAdjust Applicator Applicator Tooling Specification Sheet Order No. 63902-7100 FEATURES Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other Directly adapts to most automatic wire processing machines SCOPE Products: 2.30mm (.090") Sealed Female Terminal, 0.85-1.25 mm2 metric wire. Terminal Series No. 35407 Wire Size and Type mm² Type 0.85 AVS 0.85 AVSS 35407-6802 1.25 AVS 1.25 AVSS Terminal Order No. Insulation Diameter mm In. 2.20-2.30 .087-.091 1.80-1.90 .071-.075 2.50-2.60 .098-.102 2.10-2.20 .083-.087 Strip Length mm In. 5.0-5.6 .197-.220 5.0-5.6 .197-.220 5.0-5.6 .197-.220 5.0-5.6 .197-.220 See crimp specification for the individual Insulation Diameter. DEFINITION OF TERMS BEND UP STRIP LENGTH TWISTING CONDUCTOR BRUSH BELL MOUTH ROLLING BEND DOWN WIRE CONDUCTOR CRIMP CUT-OFF TAB Doc No. ATS-639027100 Revision: A Release Date: 04-11-13 Revision Date: 04-11-13 SEAM UNCONTROLLED COPY Page 1 of 5 Fine Adjust for 2.30mm (.090") Sealed Female Terminal CRIMP SPECIFICATION Terminal Series No. 35407 Terminal Series No. Bell mouth Cut-off Tab Maximum Conductor Brush mm In. mm In. mm In. 0.30-0.60 .012-.024 0.30 .012 0.30-0.80 .012-.032 Not to exceed above the conductor crimp height. Bend up Bend down Degree 35407 3 Twist Roll Degree 3 3 5 Punch Width (Ref) Conductor Insulation mm In mm In 1.90 .075 3.80 .150 Seam Seam shall not be open and no wire allowed out of the crimping area After crimping, the crimp profiles should measure the following: Terminal Series No. mm2 0.85 1.25 35407 Terminal Series No. 35407 Wire Size Wire Size and Type mm2 0.85 0.85 1.25 1.25 Type AVS AVSS AVS AVSS Conductor Pull Force Minimum Crimp Height Crimp Width (Ref.) mm In. mm In. N Lb. 1.14-1.26 .045-.050 1.90-2.10 .075-.083 127.5 28.66 1.30-1.42 .051-.056 1.90-2.10 .075-.083 166.7 37.48 Insulation Diameter mm 2.20-2.30 1.80-1.90 2.50-2.60 2.10-2.20 In. .087-.091 .071-.075 .098-.102 .083-.087 Insulation Crimp Height Crimp Width (Ref) (Ref.) Order No. Color mm In. mm In. 3.60 .142 3.80-4.00 .150-.158 3.50 .138 3.80-4.00 .150-.158 0359030023 Red 3.70 .146 3.80-4.00 .150-.158 3.60 .142 3.80-4.00 .150-.158 Single Wire Seal Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No. ATS-639027100 Revision: A Release Date: 04-11-13 Revision Date: 04-11-13 UNCONTROLLED COPY Page 2 of 5 Fine Adjust for 2.30mm (.090") Sealed Female Terminal PARTS LIST Fine Adjust Applicator 63902-7100 Item Order No Engineering No. Description Quantity Perishable Tooling 63902-7170 63902-7170 Tool Kit (All “Y” Items) REF 1 63444-1929 63444-1929 Conductor Punch 1Y 2 63445-1974 63445-1974 Conductor Anvil 1Y 3 63454-0139 63454-0139 Insulation Punch 1Y 4 63445-3853 63445-3853 Insulation Anvil 1Y 5 63443-0037 63443-0037 Cut-Off Plunger 1Y 6 63443-0038 63443-0038 Front Plunger Retainer 1Y Other Components 7 11-17-0022 1739-21 Hold Down Spring 1 8 11-18-4083 60707-8 Feed Guide 1 9 11-24-1067 4996-4 Cut-off Plunger Spring 1 10 11-40-4039 8302-5 Front Plunger Striker 1 11 63443-0009 63443-0009 Scrap Chute 1 12 63443-0024 63443-0024 Key 1 13 63443-0090 63443-0090 Wire Stop 1 14 63443-0093 63443-0093 Shank 1 15 63443-1718 63443-1718 18.80mm Height Spacer 1 16 63443-2214 63443-2214 14.00mm Spacer 1 17 63443-2317 63443-2317 3.85mm Spacer 1 18 63443-6123 63443-6123 Rear Cover 1 19 63443-7104 63443-7104 Terminal Hold Down 1 Frame 20 63800-4901 63800-4901 Top 1 21 63801-3281 63801-3281 Base 1 22 63801-4650 63801-4650 Track 1 Hardware 23 N/A N/A M3 by 6 Long SHCS 2** 24 N/A N/A M3 by 6 Long FHCS 1** 25 N/A N/A M3 by 8 Long SHCS 1** 26 N/A N/A M4 by 6 Long SHCS 2** 27 N/A N/A M4 by 12 Long BHCS 2** 28 N/A N/A M4 by 50 Long SHCS 2** 29 N/A N/A M5 by 12 Long SHCS 1** 30 N/A N/A #10-32 by 3/8”Long Flat Point SSS 1** 31 N/A N/A #10-32 Hex Jam Nut 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No. ATS-639027100 Revision: A Release Date: 04-11-13 Revision Date: 04-11-13 UNCONTROLLED COPY Page 3 of 5 Fine Adjust for 2.30mm (.090") Sealed Female Terminal Assembly Drawing 20 30 31 7 3 14 10 1 (2) 25 27 19 18 20 22 (2) 23 21 13 8 29 5 17 26 2 4 9 16 15 6 13 Figure 1 12 24 28 11 (2) Doc No. ATS-639027100 Revision: A 26 Release Date: 04-11-13 Revision Date: 04-11-13 UNCONTROLLED COPY Page 4 of 5 Fine Adjust for 2.30mm (.090") Sealed Female Terminal NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the FineAdjust Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling damage could result at a lower setting. CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX amerinfo@molex.com Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 feninfo@molex.com Far East South Headquarters Jurong, Singapore 65-6-268-6868 fesinfo@molex.com European Headquarters Munich, Germany 49-89-413092-0 eurinfo@molex.com Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com Doc No. ATS-639027100 Revision: A Release Date: 04-11-13 Revision Date: 04-11-13 UNCONTROLLED COPY Page 5 of 5