0639027400

Fine Adjust Applicator for 2.3mm (.090") Slip-On Receptacle Terminal FineAdjust Applicator Application Tooling Specification Sheet Order No. 63902-7400 FEATURES Directly adapts to most automatic wire processing machines Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other SCOPE Products: 2.3mm (.090”) Slip-On Receptacle Terminal, 1.25-2.00mm². Terminal Series No. Terminal Order No. 35768 35768-0210 Insulation Diameter IPC/WHMA-A620 Terminal mm In. mm In. Wire Size Type mm² AVSS 1.25 Strip Length mm In. 2.10-2.70 .083-.106 2.10-2.70 .083-.106 5.00-5.60 .197-.220 AVSS 2.00 To achieve optimum IPC-A620 insulation crimps, use this insulation OD range. Overall insulation OD specification for terminal. BEND UP DEFINITION OF TERMS BRUSH BELL MOUTH CONDUCTOR CRIMP ROLLING SEAM INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No: ATS-639027400 Revision: A Release Date: 07-19-13 Revision Date: 07-19-13 UNCONTROLLED COPY Page 1 of 5 Fine Adjust Applicator for 2.3mm (.090") Slip-On Receptacle Terminal CRIMP SPECIFICATION Terminal Series No. 35768 Terminal Series No. Bell mouth mm In. 0.30-0.60 .012-.024 Bend up Bend down Degree (Max) 3 3 35768 Cut-off Tab Maximum mm In. 0.50 .020 Conductor Brush mm In. 0.30-1.00 .012-.039 Punch Width (Ref) Seam Conductor Insulation Seam shall not be open Degree (Max) mm In mm In and no wire allowed out of the crimping area 3 5 2.40 .095 2.90 .114 Twist Roll After crimping, the conductor profile should measure the following. Terminal Wire Size Series No. 35768 1.25 2.00 Conductor Crimp Pull Force Crimp Height Crimp Width (Ref.) Minimum mm In. mm In. N Lb. 1.30-1.40 .051-.055 2.40-2.50 .095-.098 58.8 13.2 1.60-1.70 .063-.067 2.40-2.50 .095-.098 58.8 13.2 Insulation Terminal Wire Size Crimp Height (Ref.) Crimp Width (Ref.) Series No. mm In. mm In. 1.25 3.00 .118 2.90-3.10 .114-.122 35768 2.00 3.30 .130 2.90-3.10 .114-.122 Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No: ATS-639027400 Revision: A Release Date: 07-19-13 Revision Date: 07-19-13 UNCONTROLLED COPY Page 2 of 5 Fine Adjust Applicator for 2.3mm (.090") Slip-On Receptacle Terminal PARTS LIST FineAdjust Applicator 63902-7400 Item Order No Engineering No. Description Quantity Perishable Tooling 63902-7470 63902-7470 Tool Kit (All “Y” Items) REF 1 63444-2437 63444-2437 Conductor Punch 1Y 2 63455-0120 63455-0120 Conductor Anvil 1Y 3 63454-0095 63454-0095 Insulation Punch 1Y 4 63445-2948 63445-2948 Insulation Anvil 1Y 5 63443-0005 63443-0005 Front Cut-Off Plunger 1Y 6 63443-0012 63443-0012 Front Plunger Retainer 1Y Other Components 7 11-17-0022 1739-21 Hold Down Spring 1 8 11-18-4083 60707-8 Feed Guide 1 9 11-24-1067 4996-4 Cut-Off Plunger Spring 1 10 63443-0009 63443-0009 Front Scrap Chute 1 11 63443-0025 63443-0025 Key 1 12 63443-0090 63443-0090 Wire Stop 1 13 63443-0093 63443-0093 Shank- Terminal Hold Down 1 14 63443-1717 63443-1717 Height Spacer 1 15 63443-2203 63443-2203 Coarse Spacer (3.00mm) 1 16 63443-2214 63443-2214 Coarse Spacer (14.00mm) 1 17 63443-3101 63443-3101 Front Plunger Striker 1 18 63443-6123 63443-6123 Rear Cover 1 19 63443-7105 63443-7105 Terminal Hold Down 1 Frame 20 63800-4901 63800-4901 Top 1 21 63801-3281 63801-3281 Base 1 22 63801-4650 63801-4650 Track 1 Hardware 23 N/A N/A M3 by 6 Long SHCS 2** 24 N/A N/A M3 by 6 Long FHCS 1** 25 N/A N/A M4 by 6 Long SHCS 3** 26 N/A N/A M4 by 12 Long BHCS 2** 27 N/A N/A M4 by 50 Long SHCS 2** 28 N/A N/A M5 by 12 Lg SHCS 1** 29 N/A N/A #10-32 by 3/8”Long Flat Point SSS 1** 30 N/A N/A #10-32 Hex Jam Nut 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-639027400 Revision: A Release Date: 07-19-13 Revision Date: 07-19-13 UNCONTROLLED COPY Page 3 of 5 Fine Adjust Applicator for 2.3mm (.090") Slip-On Receptacle Terminal Assembly Drawing 20 29 30 7 3 17 13 1 26 25 (2) 18 19 20 22 21 (2) 23 12 8 28 15 5 25 2 4 9 16 14 6 12 11 Figure 1 24 27 10 (2) Doc No: ATS-639027400 Revision: A 25 Release Date: 07-19-13 Revision Date: 07-19-13 UNCONTROLLED COPY Page 4 of 5 Fine Adjust Applicator for 2.3mm (.090") Slip-On Receptacle Terminal NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the FineAdjust Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.8mm (5.346”). Tooling damage could result at a lower setting. CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or wireprocessing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Visit our Web site at http://www.molex.com Doc No: ATS-639027400 Revision: A Release Date: 07-19-13 Revision Date: 07-19-13 UNCONTROLLED COPY Page 5 of 5