0639027800

Fine Adjust Applicator for SL™ Crimp Terminal FineAdjust Applicator Application Tooling Specification Sheet Order No. 63902-7800 FEATURES Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other Directly adapts to most automatic wire processing machines SCOPE Products: SL™ Crimp Terminal, Male, 22-24 AWG. Terminal Series No. 50088 70021 (1) (2) Terminal Order No. Wire Size Insulation Diameter IPC/WHMA-A620 (1) Terminal (2) mm In. mm In. Strip Length AWG mm² mm In. 50088-8000 50088-8060 50088-8014 50088-8099 22-24 0.35-0.20 1.25-1.45 .049-.057 1.00-1.60 .039-.063 3.00-3.50 .118-.138 50088-8028 16-02-0081 16-02-0116 70021-0021 16-02-0093 40-08-0874 70021-0023 22-24 0.35-0.20 1.25-1.45 .049-.057 1.40-1.63 .055-.064 3.17-3.56 .125-.140 16-02-0107 70021-0019 70021-0081 To achieve optimum IPC-A620 Class 2 insulation crimp, use this insulation diameter Overall insulation diameter specification for terminal DEFINITION OF TERMS BEND UP REAR CUT-OFF TAB ROLLING STRIP LENGTH BELL MOUTH CONDUCTOR BRUSH TWISTING BEND DOWN CONDUCTOR CRIMP HEIGHT SEAM FRONT CUT-OFF TAB INSULATION CRIMP Doc No: ATS-639027800 Revision: A Release Date: 01-20-14 Revision Date: 01-20-14 UNCONTROLLED COPY Page 1 of 5 Fine Adjust Applicator for SL™ Crimp Terminal CRIMP SPECIFICATION Bell mouth Terminal Series No. mm 0.20-0.50 0.20-0.50 50088 70021 In. .008-.020 .008-.020 Bend up Bend down Terminal Series No. 50088 70021 Twist Degree 3 3 Cut-off Tab Maximum Front Rear mm In. mm In. 0.15 .006 0.30 .012 0.13 .005 0.13 .005 Roll Degree 3 3 3 3 8 8 Conductor Brush mm 0.00-1.00 0.00-1.00 Punch Width mm (Ref) Conductor Insulation mm In mm In 1.40 .055 1.70 .067 1.40 .055 1.70 .067 In. .000-.039 .000-.039 Seam Seam shall not be open and no wire allowed out of the crimping area After crimping, the conductor profile should measure the following. Terminal Series No. 50088 70021 Wire Size AWG mm2 22 0.35 24 0.20 22 0.35 24 0.20 Crimp Height mm In. 0.84-0.89 .032-.035 0.74-0.81 .029-.032 0.84-0.89 .032-.035 0.74-0.81 .029-.032 Pull Force Minimum N Lb. 39.1 8.8 29.3 6.6 35.6 8.0 22.2 5.0 Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No: ATS-639027800 Revision: A Release Date: 01-20-14 Revision Date: 01-20-14 UNCONTROLLED COPY Page 2 of 5 Fine Adjust Applicator for SL™ Crimp Terminal PARTS LIST Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 FineAdjust Applicator 63902-7800 Engineering No. Description Quantity Perishable Tooling 63902-7870 63902-7870 Tool Kit (All “Y” Items) REF 63444-1417 63444-1417 Conductor Punch 1Y 63445-1446 63445-1446 Conductor Anvil 1Y 63454-0123 63454-0123 Insulation Punch 1Y 63445-1730 63445-1730 Insulation Anvil 1Y 63443-0003 63443-0003 Cut-Off Plunger 1Y 63443-0012 63443-0012 Front Plunger Retainer 1Y 63443-1401 63443-1401 Cut-off Die Blade 1Y 63466-0201 63466-0201 Rear Cut-Off Plunger 1Y 63466-0301 63466-0301 Rear Plunger Retainer 1Y Other Components 11-18-4083 60707-8 Feed Guide 1 11-24-1067 4996-4 Cut-Off Plunger Spring 2 63443-0009 63443-0009 Scrape Chute 1 63443-0024 63443-0024 Key 1 63443-0090 63443-0090 Wire Stop 1 63443-1720 63443-1720 Height Spacer 1 63443-2204 63443-2204 Coarse Spacer (4.00mm) 1 63443-2310 63443-2310 Fine Spacer(3.50mm) 1 63443-2802 63443-2802 Plunger Striker 1 63443-2907 63443-2907 Plunger 1 63443-3060 63443-3060 Rear Plunger Striker 1 63443-6111 63443-6111 Rear Cover 1 63600-1057 63600-1057 Compression Spring 1 Frame 63800-4901 63800-4901 Top 1 63801-3281 63801-3281 Base 1 63801-4650 63801-4650 Track 1 Hardware N/A N/A M3 by 6 Long SHCS 2** N/A N/A M3 by 6 Long FHCS 1** N/A N/A M4 by 6 Long SHCS 2** N/A N/A M4 by 8 Long SHCS 1** N/A N/A M4 by 10 Long SHCS 2** N/A N/A M4 by 12 Long BHCS 2** N/A N/A M4 by 50 Long SHCS 2** N/A N/A M5 by 12 Long SHCS 1** N/A N/A #10-32 by 3/8”Long Flat Point SSS 1** N/A N/A #10-32 Hex Jam Nut 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-639027800 Revision: A Order No Release Date: 01-20-14 Revision Date: 01-20-14 UNCONTROLLED COPY Page 3 of 5 Fine Adjust Applicator for SL™ Crimp Terminal Assembly Drawing 23 34 35 1 22 31 (2) 20 18 30 (2) 21 3 19 (2) 26 23 25 5 10 (2) 11 24 14 6 (2) 12 33 8 7 28 17 28 32 (2) 2 9 29 14 16 15 Figure 1 13 4 27 Doc No: ATS-639027800 Revision: A Release Date: 01-20-14 Revision Date: 01-20-14 UNCONTROLLED COPY Page 4 of 5 Fine Adjust Applicator for SL™ Crimp Terminal NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the FineAdjust Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling damage could result at a lower setting. CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or wireprocessing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Visit our Web site at http://www.molex.com Doc No: ATS-639027800 Revision: A Release Date: 01-20-14 Revision Date: 01-20-14 UNCONTROLLED COPY Page 5 of 5