0639028500

FineAdjust for Right Angle Board-In Terminal FineAdjust Applicator Application Tooling Specification Sheet Order No. 63902-8500 FEATURES Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other Directly adapts to most automatic wire processing machines SCOPE Products: Right Angle Board-In Terminal, 16AWG. Insulation Diameter Strip Length IPC/WHMA-A620 (1) Terminal Max. (2) AWG mm² mm In. mm In. mm In. 171892 171892-0100 16 1.30 1.80-2.00 .071-.079 2.39 .094 5.40-5.70 .212-.224 (1) To achieve optimum IPC-A620 insulation crimps, use this insulation OD range. (2) Overall insulation OD specification for terminal. Terminal Series No. Terminal Order No. Wire Size DEFINITION OF TERMS BEND UP CONTACT GAP ROLLING STRIP LENGTH BRUSH BELL MOUTH TWISTING WIRE BEND DOWN SEAM CUT-OFF TAB CONDUCTOR CRIMP HEIGHT Doc No: ATS-639028500 Revision: A Release Date: 05-14-13 Revision Date: 05-14-13 INSULATION CRIMP HEIGHT UNCONTROLLED COPY Page 1 of 5 FineAdjust for Right Angle Board-In Terminal CRIMP SPECIFICATION Terminal Series No. 171892 Terminal Series No. Bell mouth mm In. 0.20-0.50 .008-.020 Bend up Bend down Twist Cut-off Tab Maximum mm In. 0.30 .012 Roll Degree Conductor Brush Maximum mm In. 0.45 .018 Punch Width (Ref) Conductor Insulation mm In. mm In. 2.30 .090 2.30 .090 Degree 5 5 5 10 Seam Seam shall not be open and no wire allowed out of the crimping area 171892 Contact Gap (Center to Center) mm In. 2.30-2.80 .090-.110 After crimping, the crimp profiles should measure the following: Wire Size Terminal Series No. 171892 AWG 16 mm2 1.30 Conductor Crimp Height Crimp Width (Ref) mm In. mm In. 1.48-1.52 .058-.060 2.45 .096 Insulation Crimp Height mm In. 2.45 .096 Pull Force Minimum N Lb. 133.5 30.0 Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Track Adjustment The correct track set-up for this applicator is shown in Figure 1. 1.2mm (.048”) TRACK Figure 1 BOLSTER PLATE Doc No: ATS-639028500 Revision: A Release Date: 05-14-13 Revision Date: 05-14-13 UNCONTROLLED COPY Page 2 of 5 FineAdjust for Right Angle Board-In Terminal PARTS LIST FineAdjust Applicator 63902-8500 Item Order No Engineering No. Description Quantity Perishable Tooling 63902-8570 63902-8570 Tool Kit (All “Y” Items) REF 1 63457-2303 63457-2303 Conductor Punch 1Y 2 63456-2301 63456-2301 Combination Anvil 1Y 3 63454-2403 63454-2403 Insulation Punch 1Y 4 63902-8511 63902-8511 Terminal Retainer 1Y 5 63443-0002 63443-0002 Front Cut-Off Plunger 1Y 6 63443-0012 63443-0012 Front Plunger Retainer 1Y Other Components 7 11-17-0094 1739-37 Pawl Spring 1 8 11-18-4083 60707-8 Feed Guide 1 9 11-24-1067 4996-4 Cut-Off Plunger Spring 1 10 63443-0009 63443-0009 Front Scrap Chute 1 11 63443-0024 63443-0024 Key 1 12 63443-0090 63443-0090 Wire Stop 1 13 63443-1720 63443-1720 Height Spacer 1 14 63443-2212 63443-2212 Coarse Spacer (12.00mm) 1 15 63443-2319 63443-2319 Fine Spacer (3.95mm) 1 16 63443-2801 63443-2801 Plunger Striker 1 17 63443-2917 63443-2917 Wire Hold Down Plunger 1 18 63600-1057 63600-1057 Compression Spring 1 19 63860-2015 63860-2015 Drag Frame Modified 1 20 63902-8510 63902-8510 Rear Cover 1 21 63902-8512 63902-8512 Retainer Spring 1 Frame 22 63800-4901 63800-4901 Top 1 23 63801-3281 63801-3281 Base 1 24 63801-4650 63801-4650 Track 1 Hardware 25 N/A N/A M3 by 6 Long SHCS 2** 26 N/A N/A M3 by 6 Long FHCS 1** 27 N/A N/A M4 by 6 Long SHCS 2** 28 N/A N/A M4 by 12 Long BHCS 2** 29 N/A N/A M4 by 50 Long SHCS 2** 30 N/A N/A M5 by 12 Long SHCS 1** 31 N/A N/A #10-32 by 3/8”Long Flat Point SSS 1** 32 N/A N/A #10-32 Hex Jam Nut 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-639028500 Revision: A Release Date: 05-14-13 Revision Date: 05-14-13 UNCONTROLLED COPY Page 3 of 5 FineAdjust for Right Angle Board-In Terminal Assembly Drawing 22 31 32 1 21 3 17 28 (2) 16 4 20 7 18 22 25 24 (2) 19 23 8 12 30 13 5 27 2 14 9 15 12 6 11 26 29 (2) Figure 2 10 27 Doc No: ATS-639028500 Revision: A Release Date: 05-14-13 Revision Date: 05-14-13 UNCONTROLLED COPY Page 4 of 5 FineAdjust for Right Angle Board-In Terminal NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the FineAdjust Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling damage could result at a lower setting. CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or wireprocessing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Visit our Web site at http://www.molex.com Doc No: ATS-639028500 Revision: A Release Date: 05-14-13 Revision Date: 05-14-13 UNCONTROLLED COPY Page 5 of 5