0639029200

Fine Adjust Applicator for 1.5 W/B Receptacle Terminals FineAdjust Applicator Application Tooling Specification Sheet Order No. 63902-9200 FEATURES Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other Directly adapts to most automatic wire processing machines SCOPE Products: 1.5 W/B Receptacle Terminals, 30 AWG UL1061 and 32 AWG UL1571 wires. Terminal Series No. 504052 Strip Length Wire Size Insulation Diameter AWG mm² mm In. mm In. 504052-0298 30-32 0.54-0.80 .021-.032 1.50-1.90 .059-.075 Insulation crimp to meet IPC/WHMA-A-620 Class 2 compliance. Terminal Order No. DEFINITION OF TERMS BEND UP ROLLING STRIP LENGTH CONDUCTOR BRUSH SEAM BELL MOUTH TWISTING WIRE BEND DOWN CUT-OFF TAB CONDUCTOR CRIMP HEIGHT Doc No. ATS-639029200 Revision: A Release Date: 10-22-13 Revision Date: 10-22-13 INSULATION CRIMP UNCONTROLLED COPY Page 1 of 5 Fine Adjust Applicator for 1.5 W/B Receptacle Terminals CRIMP SPECIFICATION Bell mouth mm In. Terminal Series No. 504052 Terminal Series No. 0.10-0.40 Cut-off Tab Maximum mm In. .004-.016 0.10 Bend up Bend down Twist Roll Degree Max. Degree Max. 504052 3 2 3 6 .004 Conductor Brush mm In. 0.10-0.60 Punch Width (Ref) Conductor Insulation mm In mm In 0.85 .033 1.00 .039 .004-.024 Seam Seam shall not be open and no wire allowed out of the crimping area After crimping, the crimp profiles should measure the following: Terminal Series No. 504052 Wire Size AWG mm2 30 32 - Conductor Insulation Pull Force Crimp Width Crimp Height Crimp Width Minimum Crimp Height (Ref) (Ref.) (Ref.) mm In. mm In. mm In. mm In. N Lb. 0.42-0.46 .016-.018 0.85 .033 1.20 .047 1.00 .039 4.9 1.10 0.40-0.44 .015-.017 0.85 .033 1.10 .043 1.00 .039 2.9 0.66 Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No. ATS-639029200 Revision: A Release Date: 10-22-13 Revision Date: 10-22-13 UNCONTROLLED COPY Page 2 of 5 Fine Adjust Applicator for 1.5 W/B Receptacle Terminals PARTS LIST Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 FineAdjust Applicator 63902-9200 Engineering No. Description Quantity Perishable Tooling 63902-9270 63902-9270 Tool Kit (All “Y” Items) REF 63457-0096 63457-0096 Conductor Punch 1Y 63455-0123 63455-0123 Conductor Anvil 1Y 63454-0140 63454-0140 Insulation Punch 1Y 63445-1008 63445-1008 Insulation Anvil 1Y 63443-0005 63443-0005 Cut-Off Plunger 1Y 63443-0012 63443-0012 Front Plunger Retainer 1Y Other Components 11-18-4083 60707-8 Feed Guide 1 11-24-1067 4996-4 Cut-off Plunger Spring 1 63443-0009 63443-0009 Scrap Chute 1 63443-0024 63443-0024 Key 1 63443-0090 63443-0090 Wire Stop 1 63443-1719 63443-1719 Height Spacer (18.90mm) 1 63443-2217 63443-2217 Coarse Spacer (17.00mm) 1 63443-2301 63443-2301 Fine Spacer (3.05mm) 1 63443-2805 63443-2805 Front Plunger Striker 1 63443-2905 63443-2905 Wire Hold-Down Plunger 1 63443-6108 63443-6108 Rear Cover 1 63600-0021 63600-0021 Striker Plunger Spring 1 Frame 63800-4901 63800-4901 Top 1 63801-3281 63801-3281 Base 1 63801-4650 63801-4650 Track 1 Hardware N/A N/A M3 by 6 Long SHCS 2** N/A N/A M3 by 6 Long FHCS 1** N/A N/A M4 by 6 Long SHCS 2** N/A N/A M4 by 12 Long BHCS 2** N/A N/A M4 by 50 Long SHCS 2** N/A N/A M5 by 12 Long SHCS 1** N/A N/A #10-32 by 3/8”Long Flat Point SSS 1** N/A N/A #10-32 Hex Jam Nut 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No. ATS-639029200 Revision: A Order No Release Date: 10-22-13 Revision Date: 10-22-13 UNCONTROLLED COPY Page 3 of 5 Fine Adjust Applicator for 1.5 W/B Receptacle Terminals Assembly Drawing 19 28 29 3 18 15 1 25 (2) 16 17 19 21 20 22 (2) 11 7 27 24 5 2 4 8 13 14 6 11 12 10 23 26 9 (2) Doc No. ATS-639029200 Revision: A Figure 1 24 Release Date: 10-22-13 Revision Date: 10-22-13 UNCONTROLLED COPY Page 4 of 5 Fine Adjust Applicator for 1.5 W/B Receptacle Terminals NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the FineAdjust Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling damage could result at a lower setting. CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or wireprocessing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Visit our Web site at http://www.molex.com Doc No. ATS-639029200 Revision: A Release Date: 10-22-13 Revision Date: 10-22-13 UNCONTROLLED COPY Page 5 of 5