0639030300

Fine Adjust Applicator for Ditto Interconnects Terminals FineAdjust Applicator Application Tooling Specification Sheet Order No. 63903-0300 FEATURES       Directly adapts to most automatic wire processing machines Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other SCOPE Products: Male and Female Terminal Ditto Interconnects, 24-26 AWG. Insulation Diameter Wire Size Strip Length Terminal Terminal Order No. IPC/WHMA-A620 (1) Terminal (2) Series No. AWG mm In. mm In. mm In. 36876 36876-0002 24-26 1.15-1.50 .045-.059 1.05-1.50 .041-.059 2.30-2.80 .091-.110 (1) To achieve optimum IPC-A620 insulation crimps, use this insulation OD range. (2) Overall insulation OD specification for terminal. DEFINITION OF TERMS STRIP LENGTH BEND UP BRUSH BELL MOUTH ROLLING TWISTING CUT-OFF TAB CONDUCTOR CRIMP HEIGHT SEAM BEND DOWN INSULATION CRIMP WIRE Doc No: ATS-639030300 Revision: D Release Date: 04-04-14 Revision Date: 02-16-16 UNCONTROLLED COPY Page 1 of 5 Fine Adjust Applicator for Ditto Interconnects Terminals CRIMP SPECIFICATION Terminal Series No. 36876 Bell mouth mm In. 0.10-1.00 .004-.039 Bend up Bend down Twist Terminal Series No. Degree 36876 3 Cut-off Tab Maximum mm In. 0.50 .020 Roll Degree 3 4 8 Conductor Brush mm In. 0.20-1.00 .008-.039 Punch Width mm (Ref) Seam Conductor Insulation mm In mm In Seam shall not be open and no wire allowed out 1.40 .055 1.80 .071 of the crimping area After crimping, the conductor profile should measure the following. Terminal Series No. 36876 36876 Wire Size AWG 24 26 Terminal Series No. 36876 36876 Conductor Crimp Height Crimp Width (Ref) mm In. mm In. 0.95-1.05 .037-.041 1.45 .057 0.95-1.00 .037-.039 1.45 .057 Wire Size AWG 24 26 Pull Force Minimum N Lb. 26.7 6.0 17.8 4.0 Insulation Crimp Height (Maximum) Crimp Width (Ref.) mm In. mm In. 2.10 .083 1.80 .071 2.10 .083 1.80 .071 Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No: ATS-639030300 Revision: D Release Date: 04-04-14 Revision Date: 02-16-16 UNCONTROLLED COPY Page 2 of 5 Fine Adjust Applicator for Ditto Interconnects Terminals PARTS LIST FineAdjust Applicator 63903-0300 Item Order No Engineering No. Description Quantity Perishable Tooling 63903-0370 63903-0370 Tool Kit (All “Y” Items) REF 1 63444-1413 63444-1413 Conductor Punch 1Y 2 63455-1401 63455-1401 Conductor Anvil 1Y 3 63454-1801 63454-1801 Insulation Punch 1Y 4 63456-1801 63456-1801 Insulation Anvil 1Y 5 63443-0005 63443-0005 Cut-Off Plunger Front 1Y 6 63443-0012 63443-0012 Plunger Retainer Front 1Y Other Components 7 11-17-0022 1739-21 Hold-Down Spring 1 8 11-18-4083 60707-8 Front Cover 1 9 11-24-1067 4996-4 Cut-off Plunger Spring 1 10 63443-0009 63443-0009 Scrap Chute Front 1 11 63443-0024 63443-0024 Lower Tooling Key 1 12 63443-0090 63443-0090 Wire Stop 1 13 63443-0093 63443-0093 Shank 1 14 63443-1718 63443-1718 Height Spacer (18.80mm) 1 15 63443-2201 63443-2201 Coarse Spacer (1.0mm) 1 16 63443-2215 63443-2215 Coarse Spacer (15.0mm) 1 17 63443-2310 63443-2310 Fine Spacer (3.50mm_ 1 18 63443-2805 63443-2805 Plunger Striker Front 1 19 63443-2906 63443-2906 Wire Hold-Down Plunger 1 20 63443-6113 63443-6113 Rear Cover 1 21 63600-0021 63600-0021 Wire Hold-Down Spring 1 22 63890-0192 63890-0192 Terminal Hold-Down 1 Frame 23 63800-4901 63800-4901 Top 1 24 63801-3281 63801-3281 Base 1 25 63801-4650 63801-4650 Track 1 Hardware 26 N/A N/A M3 by 6 Long FHCS 1** 27 N/A N/A M3 by 6 Long SHCS 2** 28 N/A N/A M3 by 8 Long SHCS 1** 29 N/A N/A M4 by 6 Long SHCS 2** 30 N/A N/A M4 by 12 Long BHCS 2** 31 N/A N/A M4 by 50 Long SHCS 2** 32 N/A N/A M5 by 12 Long SHCS 1** 33 N/A N/A #10-32 by 3/8”Long Flat Point SSS 1** 34 N/A N/A #10-32 Hex Jam Nut 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-639030300 Revision: D Release Date: 04-04-14 Revision Date: 02-16-16 UNCONTROLLED COPY Page 3 of 5 Fine Adjust Applicator for Ditto Interconnects Terminals Assembly Drawing 23 33 34 7 3 13 21 18 1 28 30 (2) 22 19 20 23 25 (2) 24 27 12 8 32 17 5 9 29 15 4 16 14 6 2 11 26 31 (2) Doc No: ATS-639030300 Revision: D 10 12 Figure 1 29 Release Date: 04-04-14 Revision Date: 02-16-16 UNCONTROLLED COPY Page 4 of 5 Fine Adjust Applicator for Ditto Interconnects Terminals NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the FineAdjust Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.8mm (5.346”). Tooling damage could result at a lower setting. CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or wireprocessing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Visit our Web site at http://www.molex.com Doc No: ATS-639030300 Revision: D Release Date: 04-04-14 Revision Date: 02-16-16 UNCONTROLLED COPY Page 5 of 5