0639040970

Fine Adjust Applicator for SRC Connector using MX150 Blade Terminals FineAdjust Applicator Application Tooling Specification Sheet Order No. 63904-0900 FEATURES THIS APPLICATOR IS FOR AUTOMATIC WIRE PROCESSOR USE ONLY.       Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other Directly adapts to most automatic wire processing machines SCOPE Products: SRC Connector using MX150 Blade Terminals, 1.00mm2 wires. Terminal Series No. Terminal Order No. 33000 33000-1002 33011 33011-0004 33011-3002 Wire Size Wire Type mm² FLRY-B 1.00 FLRYW-B 1.00 FLRY-B 1.00 FLRYW-B 1.00 Insulation Diameter mm In. 1.90-2.10 .075-.083 1.90-2.10 .075-.083 1.90-2.10 .075-.083 1.90-2.10 .075-.083 Strip Length mm In. 4.70-5.60 .185-.220 4.70-5.60 .185-.220 4.70-5.60 .185-.220 4.70-5.60 .185-.220 Terminals were validated using the following wire specifications: ISO 6722-1, Class B (FLRY-B), and ISO 6722-1, Class C (FLRYW-B) DEFINITION OF TERMS BRUSH BEND UP 0.30 ROLLING TWISTING BEND DOWN WIRE BRUSH MUST BE CUT-OFF FLUSH OR BELOW TOP TAB (NO BURR) OF CONDUCTOR CRIMP BELL MOUTH STRIP LENGTH INSULATION CRIMP SEAM THIS AREA TERMINAL WIDTH NOT TO EXCEED 2.75mm AFTER CRIMP Doc No: ATS-639040900 Revision: A Release Date: 02-24-16 Revision Date: 02-24-16 CRIMP HEIGHT UNCONTROLLED COPY CONDUCTOR CRIMP Page 1 of 5 Fine Adjust Applicator for SRC Connector using MX150 Blade Terminals CRIMP SPECIFICATION Bell mouth Cut-off Tab (Max) Conductor Brush (Max) mm In. mm In. mm In. 33000 0.30-0.70 .012-.028 0.50 .020 0.40 .016 33011 0.30-0.70 .012-.028 0.50 .020 0.40 .016  Wire brush must be flush or below top of Conductor Crimp.  THIS APPLICATOR IS INTENDED FOR AUTOMATIC WIRE PROCESSOR USE ONLY. It is very important that the brush length is consistently within specification for this sealed connector system to work properly. This applicator should only be run in a properly setup automatic wire processor in order to consistently achieve the brush length. Any attempt to use this applicator outside a properly setup automatic wire processor will likely not meet the brush specification and cause this sealed connector system to not work properly. Terminal Series No. Terminal Series No. Bend up Bend down Twist Roll Degree Degree 3 3 3 3 33000 33011 3 3 3 3 Punch Width (Ref) Conductor Insulation mm In mm In 2.10 .083 2.26 .089 2.10 .083 2.26 .089 Conductor Seam Seam shall not be open and no wire allowed out of the crimping area After crimping, the crimp profiles should measure the following: Terminal Series No. 33000 33011 Wire Size Wire Type FLRY-B FLRYW-B FLRY-B FLRYW-B mm2 1.00 1.00 1.00 1.00 Conductor Insulation Crimp Height Crimp Width Crimp Height (Ref) Crimp Width (Ref) mm In. mm In. mm In. mm In. 1.25-1.35 .049-.053 2.05-2.25 .081-.089 2.35 .093 2.30 .091 1.25-1.35 .049-.053 2.05-2.25 .081-.089 2.35 .093 2.30 .091 1.25-1.35 .049-.053 2.05-2.25 .081-.089 2.35 .093 2.30 .091 1.25-1.35 .049-.053 2.05-2.25 .081-.089 2.35 .093 2.30 .091 Pull Force Minimum N Lb. 120 27.0 120 27.0 120 27.0 120 27.0 Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Adjusting the Wire Brush Length (See Item11 in parts list and assembly drawing.) 1. If the wire brush is too long or extends above the top of the conductor crimp, adjust the Wire Stop, Item 11, closer to the conductor punch. 2. If the wire brush is too short, adjust the Wire Stop further away from the conductor punch. Doc No: ATS-639040900 Revision: A Release Date: 02-24-16 Revision Date: 02-24-16 UNCONTROLLED COPY Page 2 of 5 Fine Adjust Applicator for SRC Connector using MX150 Blade Terminals PARTS LIST Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 25A 26 27 28 29 30 31 32 33 34 FineAdjust Applicator 63904-0900 Engineering No. Description Quantity Perishable Tooling 63904-0970 63904-0970 Tool Kit (All “Y” Items) REF 63444-2137 63444-2137 Conductor Punch 1Y 63445-2168 63445-2168 Conductor Anvil 1Y 63454-0048 63454-0048 Insulation Punch 1Y 63456-0041 63456-0041 Insulation Anvil 1Y 63443-0039 63443-0039 Cut-Off Plunger 1Y 63443-0038 63443-0038 Front Plunger Retainer 1Y Other Components 11-17-0022 1739-21 Hold Down Spring 1 11-18-4094 60709A111 Feed Guide 1 63443-0009 63443-0009 Scrap Chute 1 63443-0024 63443-0024 Key 1 63443-0090 63443-0090 Wire Stop 1 63443-0093 63443-0093 Shank 1 63443-1719 63443-1719 Height Spacer (18.90mm) 1 63443-2205 63443-2205 Coarse Spacer (5.00mm) 1 63443-2209 63443-2209 Coarse Spacer (9.00mm) 1 63443-2306 63443-2306 Fine Spacer (3.30mm) 1 63443-2804 63443-2804 Front Plunger Striker 1 63443-2915 63443-2915 Wire Hold Down Plunger 1 63443-6122 63443-6122 Rear Cover 1 63443-7102 63443-7102 Terminal Hold Down 1 63600-0021 63600-0021 Striker Plunger Spring 1 63700-0539 63700-0539 Cut-off Plunger Spring 1 Frame 63800-4901 63800-4901 Top 1 63801-3281 63801-3281 Base 1 63801-4650 63801-4650 Track 1 63459-0001 63459-0001 Terminal Track 1 Hardware N/A N/A M3 by 6 Long SHCS 2** N/A N/A M3 by 6 Long FHCS 1** N/A N/A M3 by 8 Long SHCS 1** N/A N/A M4 by 6 Long SHCS 2** N/A N/A M4 by 12 Long BHCS 2** N/A N/A M4 by 50 Long SHCS 2** N/A N/A M5 by 12 Long SHCS 1** N/A N/A #10-32 by 3/8”Long Flat Point SSS 1** N/A N/A #10-32 Hex Jam Nut 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-639040900 Revision: A Order No Release Date: 02-24-16 Revision Date: 02-24-16 UNCONTROLLED COPY Page 3 of 5 Fine Adjust Applicator for SRC Connector using MX150 Blade Terminals Assembly Drawing 23 33 34 7 1 3 30 (2) 17 12 21 19 28 20 18 (2) 26 8 5 23 25 22 6 24 9 11 31 29 32 (2) 29 14 2 15 11 16 13 Figure 1 4 10 27 Doc No: ATS-639040900 Revision: A Release Date: 02-24-16 Revision Date: 02-24-16 UNCONTROLLED COPY Page 4 of 5 Fine Adjust Applicator for SRC Connector using MX150 Blade Terminals NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the FineAdjust Manual. Insulation Attribute Notes: In order to help ensure the integrity of the connector seal, the design intent is to partially bury the insulation grips into the wire insulation. Due to this, skiving of the insulation may occur. This skiving attribute is acceptable. Below are examples of insulation skiving that may be seen with this connector system. CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling damage could result at a lower setting. CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or wireprocessing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: These Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling qualified by Molex. When using non-Molex tooling with this specific connector system listed in this document, the Molex qualification does not apply and the responsibility for full qualification of the connector system is that of the customer. Molex accepts no liability for tooling support where non-Molex tooling is used. Visit our Web site at http://www.molex.com Doc No: ATS-639040900 Revision: A Release Date: 02-24-16 Revision Date: 02-24-16 UNCONTROLLED COPY Page 5 of 5