0639041700

Fine Adjust Applicator for ULTRA-FIT Terminals FineAdjust Applicator Application Tooling Specification Sheet Order No. 63904-1700 FEATURES        Directly adapts to most automatic wire processing machines Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other Applicator is equipped with a specialized track that accommodates the Ultra Fit terminal’s carrier strip. See notes on page 5 of this document for more information. SCOPE Products: ULTRA-FIT Crimp Terminals, 20-22 AWG (UL1061) wires. Terminal Series No. Insulation Diameter UL1061 Wire is Recommended mm In. Wire Size Terminal Order No. Strip Length AWG mm² Type mm In. 172253-3111 172253-3112 172253 20-22 --- UL1061 1.22-1.42 .048-.056 3.50-4.00 .138-.158 172253-3123 Note: Oiler (Order No. 63801-7240) is required to crimp these terminals. See Fine Adjust Manual (Order no. 63800-4900). DEFINITION OF TERMS BEND UP STRIP LENGTH TWISTING BRUSH BELL MOUTH ROLLING BEND DOWN SEAM CUT-OFF TAB CONDUCTOR CRIMP HEIGHT WIRE Doc No: ATS-639041700 Revision: A Release Date: 01-12-16 Revision Date: 01-12-16 INSULATION CRIMP HEIGHT UNCONTROLLED COPY Page 1 of 5 Fine Adjust Applicator for ULTRA-FIT Terminals CRIMP SPECIFICATION Terminal Series No. 172253 Terminal Series No. Bell mouth mm In. 0.30-0.50 .012-.020 Conductor Brush mm In. 0.00-1.00 .000-.039 Degree (Max) Degree (Max) Punch Width (Ref) Conductor Insulation mm In mm In 3 3 1.60 Bend up Bend down 172253 Cut-off Tab Maximum mm In. 0.20 .008 3 Twist Roll 5 .063 1.80 Seam Seam shall not be open and no wire allowed out of the crimping area .071 After crimping, the conductor profile should measure the following. Terminal Series No. 172253 Wire Size AWG 20 22 mm2 ----- Terminal Series No. 172253 Conductor Crimp Height Crimp Width (Max) mm In. mm In. 0.92-0.82 .036-.032 1.60-1.70 .063-.067 0.83-0.73 .033-.029 1.60-1.70 .063-.067 Wire Size AWG 20 22 mm2 ----- Pull Force Minimum N 57.9 35.6 Lb. 13.0 8.0 Insulation Crimp Height (Max) Crimp Width (Max) mm In. mm In. 1.80 .071 1.95 .077 1.60 .063 1.95 .077 Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No: ATS-639041700 Revision: A Release Date: 01-12-16 Revision Date: 01-12-16 UNCONTROLLED COPY Page 2 of 5 Fine Adjust Applicator for ULTRA-FIT Terminals PARTS LIST FineAdjust Applicator 63904-1700 Item Order No Engineering No. Description Quantity Perishable Tooling 63904-1770 63904-1770 Tool Kit (All “Y” Items) REF 1 63444-1639 63444-1639 Conductor Punch 1Y 2 63445-1673 63445-1673 Conductor Anvil 1Y 3 63454-1802 63454-1802 Insulation Punch 1Y 4 63445-1839 63445-1839 Insulation Anvil 1Y 5 63443-0052 63443-0052 Front Cut-Off Plunger 1Y 6 63443-0051 63443-0051 Front Plunger Retainer 1Y Other Components 7 11-17-0022 1739-21 Hold Down Spring 1 8 11-18-4083 60707-8 Feed Guide 1 9 11-24-1067 4996-4 Cut-Off Plunger Spring 1 10 63443-0009 63443-0009 Front Scrap Chute 1 11 63443-0024 63443-0024 Key 1 12 63443-0090 63443-0090 Wire Stop 1 13 63443-0093 63443-0093 Shank 1 14 63443-1721 63443-1721 Height Spacer (19.10mm) 1 15 63443-2211 63443-2211 Spacer (11.0mm) 1 16 63443-2309 63443-2309 Spacer (3.45mm) 1 17 63443-2310 63443-2310 Spacer (3.50mm) 1 18 63443-2802 63443-2802 Front Plunger Striker 1 19 63443-2911 63443-2911 Striker Plunger 1 20 63443-6115 63443-6115 Rear Cover 1 21 63443-7125 63443-7125 Terminal Hold Down 1 22 63600-0021 63600-0021 Striker Plunger Spring 1 Frame 23 63800-4901 63800-4901 Top 1 24 63801-3281 63801-3281 Base 1 25 63801-4750 63801-4750 Track 1 Hardware 26 N/A N/A M3 by 6 Long SHCS 2** 27 N/A N/A M3 by 6 Long FHCS 1** 28 N/A N/A M3 by 8 Long SHCS 1** 29 N/A N/A M4 by 6 Long SHCS 2** 30 N/A N/A M4 by 12 Long BHCS 2** 31 N/A N/A M4 by 50 Long SHCS 2** 32 N/A N/A M5 by 12 Lg SHCS 1** 33 N/A N/A #10-32 by 3/8”Long Flat Point SSS 1** 34 N/A N/A #10-32 Hex Jam Nut 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-639041700 Revision: A Release Date: 01-12-16 Revision Date: 01-12-16 UNCONTROLLED COPY Page 3 of 5 Fine Adjust Applicator for ULTRA-FIT Terminals Assembly Drawing 23 33 34 7 3 13 22 18 1 30 28 (2) 21 19 20 23 25 (2) 26 24 8 12 32 29 17 5 2 4 16 9 15 14 6 12 11 27 31 (2) Doc No: ATS-639041700 Revision: A 10 Figure 1 28 Release Date: 01-12-16 Revision Date: 01-12-16 UNCONTROLLED COPY Page 4 of 5 Fine Adjust Applicator for ULTRA-FIT Terminals NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the FineAdjust Manual. 6. The Ultra Fit terminal has a special “stand-off” feature located on the carrier strip. This feature is designed to help reduce damage to the terminals, as the terminal reel is being handled. In the event of severe mishandling of the terminal reel, a portion of the stand-off features may become bent, and not allow the terminals to feed thru the applicator track. This portion of terminals should be cut free from the terminal reel, and discarded. 7. This applicator is not equipped with a carrier strip scrap cutter, due to the irregular shape of the stand-off feature. CAUTION: This applicator should only be used in a press with a shut height of 135.8mm (5.346”). Tooling damage could result at a lower setting. CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or wireprocessing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Visit our Web site at http://www.molex.com Doc No: ATS-639041700 Revision: A Release Date: 01-12-16 Revision Date: 01-12-16 UNCONTROLLED COPY Page 5 of 5