0639046670

FineAdjust Applicator Micro-Fit 3.0 Crimp Terminals Order Number 63904-6600 Application Tooling Specification FEATURES       Directly adapts to most automatic wire processing machines Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry standard mounting and 135.80mm (5.346") shut height Quick setup time; plus, the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of 0.015mm (.0006") for conductor crimp height and 0.063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other SCOPE Products: Micro-Fit 3.0 Crimp Terminal, Male and Female, 26-30 AWG. Terminal Series No. 43030 43031 45773  Insulation Diameter Wire Size AWG mm² Terminal Order No. 43030-0004 43030-0005 43030-0006 26-30 0.12-0.05 43031-0004 43031-0005 43031-0006 26-30 0.12-0.05 43031-5007 45773-0004 45773-0005 45773-0006 26-30 0.12-0.05 Strip Length mm In. mm In. 0.63-1.10 .025-.043 2.54-2.92 .100-.115 0.63-1.10 .025-.043 2.54-2.92 .100-.115 0.63-1.10 .025-.043 2.54-2.92 .100-.115  This applicator will crimp small wire insulation diameter shown above. Applicator 63900-4400 should be used for insulation OD 1.12-1.27mm (.044-.050”). DEFINITION OF TERMS BELL MOUTH BRUSH BEND UP SEAM INSULATION CRIMP ROLL TWIST BEND DOWN STRIP LENGTH CUT-OFF TAB CONDUCTOR CRIMP CONDUCTOR CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc. No: 639046600 Revision: C Release Date: 02-05-20 Revision Date: 05-05-20 UNCONTROLLED COPY Page 1 of 5 FineAdjust Applicator Micro-Fit 3.0 Crimp Terminals CRIMP SPECIFICATION Bell Mouth mm In. Terminal Series No. 43030 43031 45773 Terminal Series No. 0.05-0.40 0.05-0.40 0.05-0.40 Cut-Off Tab Maximum mm In. .002-.016 .002-.016 .002-.016 0.15 0.15 0.15 Bend Up Bend Down Twist Roll 43030 43031 45773 Degree 3 3 3 4 4 4 0.20-0.80 0.20-0.80 0.20-0.80 .008-.031 .008-.031 .008-.031 Punch Width mm (Ref) Conductor Insulation mm In. mm In. Degree 3 3 3 .006 .006 .006 Conductor Brush mm In. 8 8 8 1.10 1.10 1.10 .043 .043 .043 1.40 1.40 1.40 .055 .055 .055 Seam Seam shall not be open and no wire allowed out of the crimping area After crimping, the conductor profile should measure the following: Terminal Series No. 43030 43031 45773 Wire Size AWG mm2 26 28 30 26 28 30 26 28 30 0.12 0.08 0.05 0.12 0.08 0.05 0.12 0.08 0.05 Crimp Height mm In. 0.74-0.79 0.71-0.76 0.69-0.74 0.74-0.79 0.71-0.76 0.69-0.74 0.74-0.79 0.71-0.76 0.69-0.74 .029-.031 .028-.030 .027-.029 .029-.031 .028-.030 .027-.029 .029-.031 .028-.030 .027-.029 Pull Force Minimum N Lb. 13.4 8.9 6.7 13.4 8.9 6.7 13.4 8.9 6.7 3.0 2.0 1.5 3.0 2.0 1.5 3.0 2.0 1.5 Tool Qualification Notes 1. Pull force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc. No: 639046600 Revision: C Release Date: 02-05-20 Revision Date: 05-05-20 UNCONTROLLED COPY Page 2 of 5 FineAdjust Applicator Micro-Fit 3.0 Crimp Terminals PARTS LIST Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Doc. No: 639046600 Revision: C FineAdjust Applicator 63904-6600 Engineering No. Description Perishable Tooling 63904-6670 63904-6670 Tool Kit (All “Y” Items) 63444-1116 63444-1116 Conductor Punch 63445-1128 63445-1128 Conductor Anvil 63454-0062 63454-0062 Insulation Punch 63445-1409 63445-1409 Insulation Anvil 63443-0003 63443-0003 Cut-Off Plunger 63443-0012 63443-0012 Front Plunger Retainer Other Components 11-17-0022 1739-21 Nose Hold Down Spring 11-18-4083 60707-8 Feed Guide 11-24-1067 4996-4 Cut-Off Plunger Spring 63443-0009 63443-0009 Scrape Chute 63443-0024 63443-0024 Lower Tooling Key 63443-0090 63443-0090 Wire Stop Assembly 63443-0093 63443-0093 Nose Hold Down Shank 63443-2801 63443-2801 Front Plunger Striker 63443-2905 63443-2905 Wire Hold-Down Plunger 63443-6111 63443-6111 Rear Cover 63443-7123 63443-7123 Nose Hold Down 63443-7554 63443-7554 Anvil Mount 63600-0021 63600-0021 Compression Spring Frame 63800-4901 63800-4901 Top 63801-3281 63801-3281 Base 63801-4650 63801-4650 Track Hardware — — M3 by 6 Long FHCS — — M3 by 6 Long SHCS — — M3 by 10 Long SHCS — — M4 by 6 Long SHCS — — M4 by 12 Long BHCS — — M4 by 50 Long SHCS — — M5 by 12 Long SHCS — — #10-32 by 3/8”Long SSS — — #10-32 Hex Nut * Available from an industrial supply company. Order No. Release Date: 02-05-20 Revision Date: 05-05-20 Quantity REF 1Y 1Y 1Y 1Y 1Y 1Y 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1* 2* 1* 2* 2* 2* 1* 1* 1* UNCONTROLLED COPY Page 3 of 5 FineAdjust Applicator Micro-Fit 3.0 Crimp Terminals ASSEMBLY DRAWING 20 30 31 1 7 3 19 13 14 25 17 15 27 (2) 20 22 24 (2) 16 21 12 8 29 18 2 5 4 26 9 12 11 6 23 28 (2) Doc. No: 639046600 Revision: C 10 Figure 1 26 Release Date: 02-05-20 Revision Date: 05-05-20 UNCONTROLLED COPY Page 4 of 5 FineAdjust Applicator Micro-Fit 3.0 Crimp Terminals NOTES 1. Molex recommends that an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and applicator before crimping under power. Check that all screws are tight. 3. Slugs, terminals, dirt and oil should be kept clear of the work area. 4. Wear safety glasses at all times. 5. For recommended maintenance, refer to the FineAdjust manual. CAUTION: This applicator should only be used in a press with a shut height of 135.8mm (5.346”). Tooling damage could result at a lower setting. CAUTION: To prevent injury, never operate this applicator without the guards supplied with the press or wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Application Tooling Support Phone: (402) 458-TOOL (8665) E-Mail: applicationtooling@molex.com Website: www.molex.com/applicationtooling Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners. Doc. No: 639046600 Revision: C Release Date: 02-05-20 Revision Date: 05-05-20 UNCONTROLLED COPY Page 5 of 5