0639100100

T2 Terminator 2.50mm (.098") Pitch Splash Proof Crimp Terminal T2 Terminator Tooling Specification Sheet Order No. 63910-0100 FEATURES




It is ideally suited for mid-volume bench operations This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press Quick punch removal with the push of a button for fast and easy tooling change Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab length T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory requirements SCOPE Products: 2.50mm (.098") Pitch Splash Proof Crimp Terminal, 20-22 AWG. Terminal Series No. Terminal Order No. Wire Size AWG mm² 20-22 0.50-0.35 20-22 0.50-0.35
Insulation Diameter mm 1.50-1.90 1.50-1.90 In. .059-075 .059-075 Strip Length mm In. 2.00-2.50 .078-.098 2.00-2.50 .078-.098 50038 50038-8000 50039 50039-8000 Note: Insulation OD: 1.50-1.70mm (.059-.067”) will achieve optimum IPC-A620 class 2 insulation crimps. Insulation OD: 1.70-1.90mm (.067-.075”) will not achieve optimum IPC-A620 class 2 insulation crimps.
DEFINITION OF TERMS BEND UP BRUSH BELL MOUTH CONDUCTOR CRIMP ROLLING SEAM INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No: ATS-639100100 Revision: A Release Date: 05-22-08 Revision Date: 05-22-08 UNCONTROLLED COPY Page 1 of 6 T2 Terminator 2.50mm (.098") Pitch Splash Proof Crimp Terminal CRIMP SPECIFICATION Terminal Series No. 50038 50039 Terminal Series No. Bell mouth mm In. 0.00-0.30 .000-.012 0.00-0.30 .000-.012 Degree (Max) 2 0 2 0 Conductor Brush mm In. 0.10-0.90 .004-.035 0.10-0.90 .004-.035 Punch Width mm (Ref) Seam Conductor Insulation Degree (Max) mm In mm In Seam shall not be open 3 10 1.40 .055 1.80 .070 and no wire allowed out of the crimping area 3 10 1.40 .055 1.80 .070 Bend up Bend down Twist 50038 50039 Cut-off Tab Maximum mm In. 0.30 .012 0.30 .012 Roll After crimping, the conductor profile should measure the following. Terminal Series No. 50038 50039 Wire Size Conductor Crimp Height Pull Force Minimum AWG mm2 mm In. N Lb. 20 0.50 0.96-1.06 .038-.042 53.3 12.0 22 0.35 0.94-0.99 .037-.039 48.9 11.0 20 0.50 0.96-1.06 .038-.042 53.3 12.0 22 0.35 0.94-0.99 .037-.039 48.9 11.0 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No: ATS-639100100 Revision: A Release Date: 05-22-08 Revision Date: 05-22-08 UNCONTROLLED COPY Page 2 of 6 T2 Terminator 2.50mm (.098") Pitch Splash Proof Crimp Terminal PARTS LIST T2 Terminator 63910-0100 Item Order No Engineering No. Description Quantity Perishable Tooling 63910-0170 63910-0170 Tool Kit (All “Y” Items) REF 1 63444-1407 63444-1407 Conductor Punch 1Y 2 63445-1426 63445-1426 Conductor Anvil 1Y 3 63446-1808 63446-1808 Insulation Punch 1Y 4 63445-1810 63445-1810 Insulation Anvil 1Y 5 63443-0002 63443-0002 Cut-Off Plunger 1Y 6 63443-0012 63443-0012 Front Plunger Retainer 1Y Other Components (100150) 7 11-17-0022 1739-21 Hold Down Spring 1 8 11-18-4083 60707-8 Feed Guide 1 9 11-24-1067 4996-4 Cut-off Plunger Spring 1 10 11-24-1149 4996-37 Shank 1 11 11-40-4039 8302-5 Front Plunger Striker 1 12 63443-0009 63443-0009 Scrape Chute 1 13 63443-0025 63443-0025 Lower Tooling Key 1 14 63443-0085 63443-0085 Wire Stop L-Bracket 1 15 63443-0090 63443-0090 Wire Stop 1 16 63443-1719 63443-1719 18.90mm Height Spacer 1 17 63443-2213 63443-2213 13.00mm Coarse Spacer 1 18 63443-2302 63443-2302 3.10mm Spacer 1 19 63443-2314 63443-2314 3.70mm Fine Spacer 1 20 63443-6003 63443-6003 Rear Cover 1 21 63443-7001 63443-7001 Terminal Hold Down 1 Frame 22 63800-8500 63800-8500 T2 Terminator 1 Hardware 23 N/A N/A M3 by 6 Long SHCS 2** 24 N/A N/A M3 by 6 Long FHCS 1** 25 N/A N/A M4 by 6 Long SHCS 2** 26 N/A N/A M4 by 12 Long BHCS 2** 27 N/A N/A M4 by 14 Long SHCS 2** 28 N/A N/A M4 by 50 Long SHCS 2** 29 N/A N/A M5 by 12 Long SHCS 1** 30 N/A N/A #5-40 by 3/8”Long SHCS 1** 31 N/A N/A #10-32 by 3/8”Long BHCS 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-639100100 Revision: A Release Date: 05-22-08 Revision Date: 05-22-08 UNCONTROLLED COPY Page 3 of 6 T2 Terminator 2.50mm (.098") Pitch Splash Proof Crimp Terminal Assembly Drawing 7 1 3 (2) 26 (2) 23 11 10 20 8 31 14 21 27 (2) 15 5 30 29 9 6 22 2 15 17 4 25 19 16 28 12 25 18 Figure 1 (2) 13 24 Doc No: ATS-639100100 Revision: A Release Date: 05-22-08 Revision Date: 05-22-08 UNCONTROLLED COPY Page 4 of 6 T2 Terminator 2.50mm (.098") Pitch Splash Proof Crimp Terminal NOTES Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator. 1. 2. 3. 4. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever. Select T2 Feed finger assembly from Terminator box. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever and to the left of the feed arm spring. 5. Release the feed arm spring. 6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual). TM40 PRESS AND BASE UNIT AND ADAPTER TM42 PRESS 11-40-0123 FEED FINGER ROD 11-40-5307 FEED FINGER ROD COTTER PIN 1/8” X .0295 DIA. WIRE COTTER PIN 1/8” X .0295 DIA. WIRE 11-40-5255 FEED FINGER 11-40-5255 FEED FINGER 11-40-0125 FEED ARM SPRING 11-40-0125 FEED ARM SPRING FEED FINGER ASSEMBLY FOR PRESS TM42 FEED FINGER ASSEMBLY FOR PRESS TM40 Figure 2 Doc No: ATS-639100100 Revision: A Release Date: 05-22-08 Revision Date: 05-22-08 UNCONTROLLED COPY Page 5 of 6 T2 Terminator 2.50mm (.098") Pitch Splash Proof Crimp Terminal NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor. 5. Wear safety glasses at all times. 6. For recommended maintenance refer to the TM40, TM42 Manual. CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press in place. Reference the TM42 press manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX amerinfo@molex.com Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 feninfo@molex.com Far East South Headquarters Jurong, Singapore 65-6-268-6868 fesinfo@molex.com European Headquarters Munich, Germany 49-89-413092-0 eurinfo@molex.com Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com Doc No: ATS-639100100 Revision: A Release Date: 05-22-08 Revision Date: 05-22-08 UNCONTROLLED COPY Page 6 of 6