0639101300

T2 Terminator for Low Force Micro-Fit 3.0 Crimp Terminal T2 Terminator Tooling Application Tooling Specification Sheet Order No. 63910-1300 FEATURES




It is ideally suited for mid-volume bench operations This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press Quick punch removal with the push of a button for fast and easy tooling change Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab length T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory requirements SCOPE Products: Low Force Micro-Fit 3.0 Crimp Terminal 26-30 AWG. Terminal Series No. 46235 Terminal Order No. Wire Size AWG mm²
Insulation Diameter mm In. Strip Length mm In. 46235-0003 46235-0004 26-30 0.13-0.05 1.12-1.27 .044-.050 2.54-2.92 46235-5003 46235-5004
Note: 1. Insulation OD range: 1.20-1.27mm will provide optimum A-620-Class 2 crimps. 2. Insulation OD range: 1.12-1.17mm will not provide optimum A-620 crimps. .100-.115 DEFINITION OF TERMS BELL MOUTH BRUSH BEND UP SEAM INSULATION CRIMP ROLLING TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CONDUCTOR COND.CRIMP CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No: ATS-639101300 Revision: C Release Date: 03-18-08 Revision Date: 12-12-11 UNCONTROLLED COPY Page 1 of 6 T2 Terminator for Low Force Micro-Fit 3.0 Crimp Terminal CRIMP SPECIFICATION Bell mouth mm In. 0.05-0.40 .002-.016 Cut-off Tab Maximum mm In. 0.25 .010 Bend down Roll Terminal Series No. 46235 Terminal Series No. Bend up Twist Degree 46235 3 Degree 4 8 3 Conductor Brush mm In. 0.20-0.80 .008-.031 Punch Width (Ref) Conductor Insulation mm In. mm In. 1.00 .039 1.60 .063 Seam Seam shall not be open And no wire allowed out of the crimping area After crimping, the crimp profiles should measure the following: Terminal Series No. Wire Size AWG 26 28 30 46235 mm2 0.13 0.08 0.05 Conductor Crimp Height Crimp Width (Ref) mm In. mm In. 0.51-0.56 .020-.022 1.05 .041 0.48-0.53 .019-.021 1.05 .041 0.45-0.50 .018-.020 1.05 .041 Pull Force Minimum N 13.4 8.9 6.7 Lb. 3.0 2.0 1.5  Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No: ATS-639101300 Revision: C Release Date: 03-18-08 Revision Date: 12-12-11 UNCONTROLLED COPY Page 2 of 6 T2 Terminator for Low Force Micro-Fit 3.0 Crimp Terminal PARTS LIST Terminator 63910-1300 Item Order No Engineering No. Description Quantity Perishable Tooling 63910-1370 63910-1370 Tool Kit (All “Y” Items) REF 1 63457-0038 63457-0038 Conductor Punch 1Y 2 63455-0048 63455-0048 Conductor Anvil 1Y 3 63446-1610 63446-1610 Insulation Punch 1Y 4 63445-1619 63445-1619 Insulation Anvil 1Y 5 63443-0005 63443-0005 Cut-Off Plunger 1Y 6 63443-0012 63443-0012 Front Plunger Retainer 1Y Other Components 7 11-18-4083 60707-8 Feed Guide 1 8 11-24-1067 4996-4 Cut-off Plunger Spring 1 9 63443-0009 63443-0009 Front Scrape Chute 1 10 63443-0025 63443-0025 Key 1 11 63443-0085 63443-0085 Wire Stop L-Bracket 1 12 63443-0090 63443-0090 Wire Stop 1 13 63443-1716 63443-1716 Height Spacer 1 14 63443-2216 63443-2216 Coarse Spacer (16.00mm) 1 15 63443-2307 63443-2307 Fine Spacer (3.35mm) 1 16 63443-2802 63443-2802 Front Plunger Striker 1 17 63443-2903 63443-2903 Wire Hold Down Plunger 1 18 63443-6001 63443-6001 Rear Cover 1 19 63443-7201 63443-7201 Spring Cover 1 20 63600-0021 63600-0021 Compression Spring 1 21 63600-2972 63600-2972 Collar 2 Frame 22 63800-8500 63800-8500 T2 Terminator 1 Hardware 23 N/A N/A M3 by 6 Long SHCS 2** 24 N/A N/A M3 by 6 Long FHCS 1** 25 N/A N/A M4 by 6 Long SHCS 2** 26 N/A N/A M4 by 12 Long BHCS 2** 27 N/A N/A M4 by 14 Long SHCS 2** 28 N/A N/A M4 by 30 Long SHCS 2** 29 N/A N/A M4 by 50 Long SHCS 2** 30 N/A N/A M5 by 12 Lg SHCS 1** 31 N/A N/A #10-32 by 3/8” Long BHCS 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-639101300 Revision: C Release Date: 03-18-08 Revision Date: 12-12-11 UNCONTROLLED COPY Page 3 of 6 T2 Terminator for Low Force Micro-Fit 3.0 Crimp Terminal Assembly Drawing 1 3 20 16 31 19 21 (2) 26 (2) 17 2 5 23 8 28 (2) 18 (2) 11 6 27 (2) 7 4 9 29 12 30 25 (2) 22 14 Figure 1 12 25 15 13 10 24 Doc No: ATS-639101300 Revision: C Release Date: 03-18-08 Revision Date: 12-12-11 UNCONTROLLED COPY Page 4 of 6 T2 Terminator for Low Force Micro-Fit 3.0 Crimp Terminal NOTES Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator. 1. 2. 3. 4. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever. Select T2 Feed finger assembly from Terminator box. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever and to the left of the feed arm spring. 5. Release the feed arm spring. 6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual). TM40 PRESS AND BASE UNIT AND ADAPTER TM42 PRESS 11-40-0123 FEED FINGER ROD 11-40-5307 FEED FINGER ROD COTTER PIN 1/8” X .0295 DIA. WIRE COTTER PIN 1/8” X .0295 DIA. WIRE 11-40-5255 FEED FINGER 11-40-5255 FEED FINGER 11-40-0125 FEED ARM SPRING 11-40-0125 FEED ARM SPRING FEED FINGER ASSEMBLY FOR PRESS TM42 FEED FINGER ASSEMBLY FOR PRESS TM40 Figure 2 Doc No: ATS-639101300 Revision: C Release Date: 03-18-08 Revision Date: 12-12-11 UNCONTROLLED COPY Page 5 of 6 T2 Terminator for Low Force Micro-Fit 3.0 Crimp Terminal NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor. 5. Wear safety glasses at all times. 6. For recommended maintenance refer to the TM40, TM42 Manual. CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press or in place. Reference the TM42 press manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. http://www.molex.com Doc No: ATS-639101300 Revision: C Release Date: 03-18-08 Revision Date: 12-12-11 UNCONTROLLED COPY Page 6 of 6