0639102800

T2 Terminator for Mini-Fit  Crimp Terminals T2 Terminator Tooling Application Tooling Specification Sheet Order No. 63910-2800 FEATURES It is ideally suited for mid-volume bench operations This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press Quick punch removal with the push of a button for fast and easy tooling change Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab length T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory requirements SCOPE Products: Mini-Fit Jr.™, Mini-Fit HCS™, and Mini-Fit Plus HCS™ Crimp Terminal 16 AWG with large insulation OD’s. Terminal Series No. Terminal Order No. Insulation Diameter IPC/WHMA-A620 (1) Terminal (2) AWG mm² mm In. mm In. Wire Size 39-00-0077 39-00-0079 39-00-0089 39-00-0093 39-00-0112 39-00-0118 39-00-0141 39-00-0157 39-00-0167 5556 16 1.31 2.60-3.10 .102-.122 1.80-3.10 39-00-0173 39-00-0179 39-00-0185 39-00-0198 39-00-0204 39-00-0211 39-00-0217 39-00-0447 39-00-0081 39-00-0083 39-00-0095 39-00-0099 39-00-0124 39-00-0130 5558 16 1.31 2.60-3.10 .102-.122 1.80-3.10 39-00-0147 39-00-0223 39-00-0449 98-00-0176 40-01-0855 44476 44476-3111 44476-3211 16 1.31 2.60-3.10 .102-.122 1.80-3.10 44478 44478-3111 44478-3211 16 1.31 2.60-3.10 .102-.122 1.80-3.10 44485 44485-3211 44485-3311 44485-3411 16 1.31 2.60-3.10 .102-.122 1.80-3.10 45750 45750-3111 45750-3211 16 1.31 2.60-3.15 .102-.122 1.80-3.15 46012-3111 46012-3141 46012-3151 46012 16 1.31 2.60-3.10 .102-.122 1.80-3.10 46012-3211 46012-3241 46012-3251 46018 46018-3541 16 1.31 2.60-3.10 .102-.122 1.80-3.10 46083-3111 46083-3121 46083-3211 46083 16 1.31 2.60-3.10 .102-.122 1.80-3.10 46083-3221 46098 46098-3541 16 1.31 2.60-3.10 .102-.122 1.80-3.10 46134-3111 46134-3121 46134-3211 46134 16 1.31 2.60-3.10 .102-.122 1.80-3.10 46134-3221 (1) To achieve optimum IPC-A620 insulation crimps, use this insulation OD range. (2) Overall insulation OD specification for terminal. Terminator 63910-3000 should be used for insulation O.D. 2.20-2.45mm (example UL1007). Terminator 63911-5300 should be used for insulation O.D. 1.80-2.20mm (example UL1429). Doc No: ATS-639102800 Revision: D Release Date: 08-13-07 Revision Date: 07-09-14 Strip Length mm In. .071-.122 3.00-3.50 .118-.138 .071-.122 3.00-3.50 .118-.138 .071-.122 .071-.122 .071-.122 .071-.124 3.00-3.50 3.00-3.50 3.00-3.50 3.00-3.50 .118-.138 .118-.138 .118-.138 .118-.138 .071-.122 3.00-3.50 .118-.138 .071-.122 3.00-3.50 .118-.138 .071-.122 3.00-3.50 .118-.138 .071-.122 3.00-3.50 .118-.138 .071-.122 3.00-3.50 .118-.138 UNCONTROLLED COPY Page 1 of 7 T2 Terminator for Mini-Fit  Crimp Terminals DEFINITION OF TERMS BEND UP BELL MOUTH BRUSH CONDUCTOR CRIMP ROLLING SEAM INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. CRIMP SPECIFICATION Terminal Series No. 5556 5558 44476 44478 44485 45750 46012 46018 46083 46098 46134 Doc No: ATS-639102800 Revision: D Bell mouth mm In. 0.20-0.50 .008-.020 0.20-0.50 .008-.020 0.20-0.50 .008-.020 0.20-0.50 .008-.020 0.20-0.50 .008-.020 0.20-0.50 .008-.020 0.20-0.50 .008-.020 0.20-0.50 .008-.020 0.20-0.50 .008-.020 0.20-0.50 .008-.020 0.20-0.50 .008-.020 Release Date: 08-13-07 Revision Date: 07-09-14 Cut-off Tab Maximum mm In. 0.30 .012 0.30 .012 0.30 .012 0.30 .012 0.30 .012 0.30 .012 0.30 .012 0.30 .012 0.30 .012 0.30 .012 0.30 .012 Conductor Brush mm In. 0.00-1.00 .000-.039 0.00-1.00 .000-.039 0.00-1.00 .000-.039 0.00-1.00 .000-.039 0.00-1.00 .000-.039 0.00-1.00 .000-.039 0.00-1.00 .000-.039 0.00-1.00 .000-.039 0.00-1.00 .000-.039 0.00-1.00 .000-.039 0.00-1.00 .000-.039 UNCONTROLLED COPY Page 2 of 7 T2 Terminator for Mini-Fit  Crimp Terminals Terminal Series No. Bend up Bend down Twist Degree 5556 5558 44476 44478 44485 45750 46012 46018 46083 46098 46134 5 5 5 5 5 5 5 5 5 5 5 2 2 2 2 2 2 2 2 2 2 2 5 5 5 5 5 5 5 5 5 5 5 Roll Degree 15 15 15 15 15 15 15 15 15 15 15 Punch Width (Ref) Conductor Insulation mm In. mm In. 1.90 .075 3.20 .126 1.90 .075 3.20 .126 1.90 .075 3.20 .126 1.90 .075 3.20 .126 1.90 .075 3.20 .126 1.90 .075 3.20 .126 1.90 .075 3.20 .126 1.90 .075 3.20 .126 1.90 .075 3.20 .126 1.90 .075 3.20 .126 1.90 .075 3.20 .126 Seam Seam shall not be open And no wire allowed out of the crimping area After crimping, the crimp profiles should measure the following: Terminal Series No. Wire Size AWG 16 16 16 16 16 16 16 16 16 16 16 5556 5558 44476 44478 44485 45750 46012 46018 46083 46098 46134 mm2 1.31 1.31 1.31 1.31 1.31 1.31 1.31 1.31 1.31 1.31 1.31 Conductor Crimp Height Crimp Width (Ref) mm In. mm In. 1.14-1.24 .045-.049 1.97 .078 1.14-1.24 .045-.049 1.97 .078 1.14-1.24 .045-.049 1.97 .078 1.14-1.24 .045-.049 1.97 .078 1.14-1.24 .045-.049 1.97 .078 1.14-1.24 .045-.049 1.97 .078 1.14-1.24 .045-.049 1.97 .078 1.14-1.24 .045-.049 1.97 .078 1.14-1.24 .045-.049 1.97 .078 1.14-1.24 .045-.049 1.97 .078 1.14-1.24 .045-.049 1.97 .078 Pull Force Minimum N Lb. 68.4 15.4 68.4 15.4 68.4 15.4 68.4 15.4 68.4 15.4 68.4 15.4 68.4 15.4 68.4 15.4 68.4 15.4 68.4 15.4 68.4 15.4 Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No: ATS-639102800 Revision: D Release Date: 08-13-07 Revision Date: 07-09-14 UNCONTROLLED COPY Page 3 of 7 T2 Terminator for Mini-Fit  Crimp Terminals PARTS LIST T2 Terminator 63910-2800 Item Order No Engineering No. Description Quantity Perishable Tooling 63910-2870 63910-2870 Tool Kit (All “Y” Items) REF 1 63444-1909 63444-1909 Conductor Punch 1Y 2 63445-1943 63445-1943 Conductor Anvil 1Y 3 63446-3208 63446-3208 Insulation Punch 1Y 4 63445-3211 63445-3211 Insulation Anvil 1Y 5 63443-0002 63443-0002 Cut-Off Plunger 1Y 6 63443-0012 63443-0012 Front Plunger Retainer 1Y Other Components 7 11-18-4083 60707-8 Feed Guide 1 8 11-24-1067 4996-4 Cut-Off Plunger Spring 1 9 11-40-4039 8302-5 Plunger Striker 1 10 63443-0009 63443-0009 Front Scrap Chute 1 11 63443-0024 63443-0024 Key 1 12 63443-0085 63443-0085 Wire Stop L-Bracket 1 13 63443-0090 63443-0090 Wire Stop 1 63443-1717 63443-1717 Height Spacer (18.70mm) 1 14 63443-2216 63443-2216 Coarse Spacer (16.00mm) 1 15 63443-2302 63443-2302 Fine Spacer (3.10mm) 1 16 17 63443-6003 63443-6003 Rear Cover 1 Frame 18 63800-8500 63800-8500 T2 Terminator 1 Hardware 19 N/A N/A M3 by 6 Long SHCS 2** 20 N/A N/A M3 by 6 Long FHCS 1** 21 N/A N/A M4 by 6 Long SHCS 2** 22 N/A N/A M4 by 12 Long BHCS 2** 23 N/A N/A M4 by 14 Long SHCS 2** 24 N/A N/A M4 by 50 Long SHCS 2** 25 N/A N/A M5 by 12 Long SHCS 1** 26 N/A N/A #10-32 by 3/8”Long BHCS 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-639102800 Revision: D Release Date: 08-13-07 Revision Date: 07-09-14 UNCONTROLLED COPY Page 4 of 7 T2 Terminator for Mini-Fit  Crimp Terminals Assembly Drawing (2) 19 22 (2) 7 17 1 3 12 23 9 26 13 25 5 18 2 8 15 16 6 13 21 14 4 11 20 24 10 Figure 1 21 (2) Doc No: ATS-639102800 Revision: D Release Date: 08-13-07 Revision Date: 07-09-14 UNCONTROLLED COPY Page 5 of 7 T2 Terminator for Mini-Fit  Crimp Terminals NOTES Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator. 1. 2. 3. 4. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever. Select T2 Feed finger assembly from Terminator box. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever and to the left of the feed arm spring. 5. Release the feed arm spring. 6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual). TM40 PRESS AND BASE UNIT AND ADAPTER TM42 PRESS 11-40-0123 FEED FINGER ROD 11-40-5307 FEED FINGER ROD COTTER PIN 1/8” X .0295 DIA. WIRE COTTER PIN 1/8” X .0295 DIA. WIRE 11-40-5255 FEED FINGER 11-40-5255 FEED FINGER 11-40-0125 FEED ARM SPRING 11-40-0125 FEED ARM SPRING FEED FINGER ASSEMBLY FOR PRESS TM42 FEED FINGER ASSEMBLY FOR PRESS TM40 Figure 2 Doc No: ATS-639102800 Revision: D Release Date: 08-13-07 Revision Date: 07-09-14 UNCONTROLLED COPY Page 6 of 7 T2 Terminator for Mini-Fit  Crimp Terminals NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor. 5. Wear safety glasses at all times. 6. For recommended maintenance refer to the TM40, TM42 Manual. CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press or in place. Reference the TM42 press manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Visit our Web site at http://www.molex.com Doc No: ATS-639102800 Revision: D Release Date: 08-13-07 Revision Date: 07-09-14 UNCONTROLLED COPY Page 7 of 7