0639102900

T2 Terminator for Mini-Fit  Crimp Terminals T2 Terminator Tooling Application Tooling Specification Sheet Order No. 63910-2900 FEATURES      It is ideally suited for mid-volume bench operations This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press Quick punch removal with the push of a button for fast and easy tooling change Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab length T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory requirements SCOPE Products: Mini-Fit Jr. ™, Mini-Fit HCS™, and Mini-Fit Plus HCS™ Crimp Terminal 18-24 AWG with smaller insulation OD’s. Terminal Series No. 5556 5558 30490 44476 44478 44485 Terminal Order No. Wire Size AWG 39-00-0038 39-00-0059 39-00-0108 39-00-0153 39-00-0169 39-00-0181 39-00-0200 39-00-0213 39-00-0407 39-00-0419 39-00-0428 39-00-0440 39-00-0040 39-00-0061 39-00-0120 39-00-0126 39-00-0411 39-00-0426 39-00-0430 40-01-0853 98-00-0174 30490-0002 30490-2002 44476-1111 44478-1111 44485-1211 44485-1411 Doc No: ATS-639102900 Revision: H mm² Insulation Diameter IPC/WHMA-A620 (1) Terminal (2) mm In. mm In. Strip Length mm In. 39-00-0055 39-00-0073 39-00-0114 39-00-0163 39-00-0175 39-00-0194 18-24 0.80-0.20 1.65-2.05 .065-.085 1.30-3.10 .051-.122 3.00-3.50 .118-.138 39-00-0207 39-00-0405 39-00-0410 39-00-0425 39-00-0436 40-13-0851 39-00-0053 39-00-0075 39-00-0121 39-00-0219 39-00-0420 18-24 0.80-0.20 1.65-2.05 .065-.085 1.30-3.10 .051-.122 3.00-3.50 .118-.138 39-00-0427 39-00-0437 40-13-0853 30490-1002 18-24 0.80-0.20 1.65-2.05 .065-.085 1.30-3.10 .051-.122 3.00-3.50 .118-.138 44476-1211 18-20 0.80-0.50 1.65-2.05 .065-.085 1.30-3.10 .051-.122 3.00-3.50 .118-.138 44478-1211 18-20 0.80-0.50 1.65-2.05 .065-.085 1.30-3.10 .051-.122 3.00-3.50 .118-.138 44485-1311 18-24 0.80-0.20 1.65-2.05 .065-.085 1.30-3.10 .051-.122 3.00-3.50 .118-.138 Release Date: 08-13-07 Revision Date: 02-11-15 UNCONTROLLED COPY Page 1 of 7 T2 Terminator for Mini-Fit  Crimp Terminals Insulation Diameter Strip Length IPC/WHMA-A620 (1) Terminal (2) AWG mm² mm In. mm In. mm In. 45750 45750-1111 45750-1211 18-20 0.80-0.50 1.65-2.05 .065-.085 1.65-2.95 .065-.116 3.00-3.50 .118-.138 46012-1111 46012-1141 46012 18-20 0.80-0.50 1.65-2.05 .065-.085 1.65-2.95 .065-.116 3.00-3.50 .118-.138 46012-1211 46012-1241 46018 46018-1541 18-20 0.80-0.50 1.65-2.05 .065-.085 1.65-2.95 .065-.116 3.00-3.50 .118-.138 46083-1111 46083-1121 46083 18-20 0.80-0.50 1.65-2.05 .065-.085 1.65-2.95 .065-.116 3.00-3.50 .118-.138 46083-1211 46083-1221 46098 46098-1541 18-20 0.80-0.50 1.65-2.05 .065-.085 1.65-2.95 .065-.116 3.00-3.50 .118-.138 46134-1111 46134-1121 46134 18-20 0.80-0.50 1.65-2.05 .065-.085 1.65-2.95 .065-.116 3.00-3.50 .118-.138 46134-1211 46134-1221 (1) To achieve optimum IPC-A620 insulation crimps, use this insulation OD range. (2) Overall insulation OD specification for terminal. Terminator 63910-2600 should be used for insulation OD 2.50-2.95mm (example UL1015). Terminator 63911-5600 should be used for insulation OD 1.90-2.30mm (example UL1007). Terminator 63912-3900 should be used for insulation OD 1.40-1.70mm. Terminator 63912-4900 should be used for insulation OD 2.30-2.60mm. Terminal Series No. Terminal Order No. Wire Size DEFINITION OF TERMS BEND UP BELL MOUTH BRUSH CONDUCTOR CRIMP ROLLING SEAM INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. CRIMP SPECIFICATION Terminal Series No. 5556 and 5558 30490 44476, 44478 and 44485 45750 46012 and 46018 46083 46098 46134 Doc No: ATS-639102900 Revision: H Bell mouth mm In. 0.20-0.50 .008-.020 0.20-0.50 .008-.020 0.20-0.50 .008-.020 0.20-0.50 .008-.020 0.20-0.50 .008-.020 0.20-0.50 .008-.020 0.20-0.50 .008-.020 0.20-0.50 .008-.020 Release Date: 08-13-07 Revision Date: 02-11-15 Cut-off Tab Maximum mm In. 0.30 .012 0.30 .012 0.30 .012 0.30 .012 0.30 .012 0.30 .012 0.30 .012 0.30 .012 Conductor Brush mm In. 0.00-1.00 .000-.039 0.00-1.00 .000-.039 0.00-1.00 .000-.039 0.00-1.00 .000-.039 0.00-1.00 .000-.039 0.00-1.00 .000-.039 0.00-1.00 .000-.039 0.00-1.00 .000-.039 UNCONTROLLED COPY Page 2 of 7 T2 Terminator for Mini-Fit  Crimp Terminals Terminal Series No. Bend up Bend down Twist Degree 5556 and 5558 30490 44476, 44478 and 44485 45750 46012 and 46018 46083 46098 46134 5 5 5 5 5 5 5 5 2 2 2 2 2 2 2 2 5 5 5 5 5 5 5 5 Roll Degree 15 15 15 15 15 15 15 15 Punch Width (Ref) Conductor Insulation mm In. mm In. 1.60 .063 2.00 .079 1.60 .063 2.00 .079 1.60 .063 2.00 .079 1.60 .063 2.00 .079 1.60 .063 2.00 .079 1.60 .063 2.00 .079 1.60 .063 2.00 .079 1.60 .063 2.00 .079 Seam Seam shall not be open And no wire allowed out of the crimping area After crimping, the crimp profiles should measure the following: Terminal Series No. Wire Size AWG 18 20 22 24 18 20 22 24 18 20 22 24 18 20 18 20 18 20 22 24 18 20 18 20 18 20 18 20 18 20 18 20 5556 5558 30490 44476 44478 44485 45750 46012 46018 46083 46098 46134 mm2 0.80 0.50 0.35 0.20 0.80 0.50 0.35 0.20 0.80 0.50 0.35 0.20 0.80 0.50 0.80 0.50 0.80 0.50 0.35 0.20 0.80 0.50 0.80 0.50 0.80 0.50 0.80 0.50 0.80 0.50 0.80 0.50 Conductor Crimp Height Crimp Width (Ref) mm In. mm In. 0.97-1.07 .038-.042 1.68 .066 0.95-1.04 .037-.041 1.66 .065 0.85-0.94 .033-.037 1.65 .065 0.79-0.87 .031-.034 1.63 .064 0.97-1.07 .038-.042 1.68 .066 0.95-1.04 .037-.041 1.66 .065 0.85-0.94 .033-.037 1.65 .065 0.79-0.87 .031-.034 1.63 .064 0.97-1.07 .038-.042 1.68 .066 0.95-1.04 .037-.041 1.66 .065 0.85-0.94 .033-.037 1.65 .065 0.79-0.87 .031-.034 1.63 .064 0.97-1.07 .038-.042 1.68 .066 0.95-1.04 .037-.041 1.66 .065 0.97-1.07 .038-.042 1.68 .066 0.95-1.04 .037-.041 1.66 .065 0.97-1.07 .038-.042 1.68 .066 0.95-1.04 .037-.041 1.66 .065 0.85-0.94 .033-.037 1.65 .065 0.79-0.87 .031-.034 1.63 .064 0.97-1.07 .038-.042 1.68 .066 0.84-0.94 .033-.037 1.66 .065 0.97-1.07 .038-.042 1.68 .066 0.84-0.94 .033-.037 1.66 .065 0.97-1.07 .038-.042 1.68 .066 0.84-0.94 .033-.037 1.66 .065 0.97-1.07 .038-.042 1.68 .066 0.84-0.94 .033-.037 1.66 .065 0.97-1.07 .038-.042 1.68 .066 0.84-0.94 .033-.037 1.66 .065 0.97-1.07 .038-.042 1.68 .066 0.84-0.94 .033-.037 1.66 .065 Pull Force Minimum N 88.0 58.7 39.1 29.3 88.0 58.7 39.1 29.3 88.0 58.7 39.1 29.3 68.4 58.7 68.4 58.7 88.0 58.7 39.1 29.3 68.4 58.7 68.4 58.7 68.4 58.7 68.4 58.7 68.4 58.7 68.4 58.7 Lb. 19.8 13.2 8.8 6.6 19.8 13.2 8.8 6.6 19.8 13.2 8.8 6.6 15.4 13.2 15.4 13.2 19.8 13.2 8.8 6.6 15.4 13.2 15.4 13.2 15.4 13.2 15.4 13.2 15.4 13.2 15.4 13.2  Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No: ATS-639102900 Revision: H Release Date: 08-13-07 Revision Date: 02-11-15 UNCONTROLLED COPY Page 3 of 7 T2 Terminator for Mini-Fit  Crimp Terminals PARTS LIST Terminator 63910-2900 Item Order No Engineering No. Description Quantity Perishable Tooling 63910-2970 63910-2970 Tool Kit (All “Y” Items) REF 1 63444-1609 63444-1609 Conductor Punch 1Y 2 63445-1646 63445-1646 Conductor Anvil 1Y 3 63446-2001 63446-2001 Insulation Punch 1Y 4 63445-2005 63445-2005 Insulation Anvil 1Y 5 63443-0002 63443-0002 Cut-Off Plunger 1Y 6 63443-0012 63443-0012 Front Plunger Retainer 1Y Other Components 7 11-18-4083 60707-8 Feed Guide 1 8 11-24-1067 4996-4 Cut-off Plunger Spring 1 9 63443-0009 63443-0009 Front Scrape Chute 1 10 63443-0024 63443-0024 Key 1 11 63443-0085 63443-0085 Wire Stop L-Bracket 1 12 63443-0090 63443-0090 Wire Stop 1 13 63443-1717 63443-1717 Height Spacer 1 14 63443-2216 63443-2216 Coarse Spacer (16.00mm) 1 15 63443-2302 63443-2302 Fine Spacer (3.10mm) 1 16 63443-2802 63443-2802 Front Plunger Striker 1 17 63443-2907 63443-2907 Wire Hold Down Plunger 1 18 63443-6003 63443-6003 Rear Cover 1 19 63443-7201 63443-7201 Spring Cover 1 20 63600-0021 63600-0021 Compression Spring 1 21 63600-2972 63600-2972 Collar 2 Frame 22 63800-8500 63800-8500 T2 Terminator 1 Hardware 23 N/A N/A M3 by 6 Long SHCS 2** 24 N/A N/A M4 by 6 Long FHCS 1** 25 N/A N/A M4 by 6 Long SHCS 2** 26 N/A N/A M4 by 12 Long BHCS 2** 27 N/A N/A M4 by 14 Long SHCS 2** 28 N/A N/A M4 by 30 Long SHCS 2** 29 N/A N/A M4 by 50 Long SHCS 2** 30 N/A N/A M5 by 12 Long SHCS 1** 31 N/A N/A #10-32 by 3/8” Long BHCS 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-639102900 Revision: H Release Date: 08-13-07 Revision Date: 02-11-15 UNCONTROLLED COPY Page 4 of 7 T2 Terminator for Mini-Fit  Crimp Terminals Assembly Drawing 1 3 20 16 31 (2) 21 19 26 17 (2) 2 5 23 (2) 8 28 18 (2) 11 6 27 (2) 7 4 (2) 29 9 12 30 25 22 14 12 25 15 13 10 Figure 1 Doc No: ATS-639102900 Revision: H Release Date: 08-13-07 Revision Date: 02-11-15 24 UNCONTROLLED COPY Page 5 of 7 T2 Terminator for Mini-Fit  Crimp Terminals NOTES Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator. 1. 2. 3. 4. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever. Select T2 Feed finger assembly from Terminator box. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever and to the left of the feed arm spring. 5. Release the feed arm spring. 6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual). TM40 PRESS AND BASE UNIT AND ADAPTER TM42 PRESS 11-40-0123 FEED FINGER ROD 11-40-5307 FEED FINGER ROD COTTER PIN 1/8” X .0295 DIA. WIRE COTTER PIN 1/8” X .0295 DIA. WIRE 11-40-5255 FEED FINGER 11-40-5255 FEED FINGER 11-40-0125 FEED ARM SPRING 11-40-0125 FEED ARM SPRING FEED FINGER ASSEMBLY FOR PRESS TM42 FEED FINGER ASSEMBLY FOR PRESS TM40 Figure 2 Doc No: ATS-639102900 Revision: H Release Date: 08-13-07 Revision Date: 02-11-15 UNCONTROLLED COPY Page 6 of 7 T2 Terminator for Mini-Fit  Crimp Terminals NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor. 5. Wear safety glasses at all times. 6. For recommended maintenance refer to the TM40, TM42 Manual. CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press or in place. Reference the TM42 press manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, Terminators and tooling. http://www.molex.com Doc No: ATS-639102900 Revision: H Release Date: 08-13-07 Revision Date: 02-11-15 UNCONTROLLED COPY Page 7 of 7