0639103400

T2 Terminator-for SL™ Crimp Terminal T2 Terminator Tooling Specification Sheet Order No. 63910-3400 FEATURES




It is ideally suited for mid-volume bench operations This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press Quick punch removal with the push of a button for fast and easy tooling change Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab length T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory requirements SCOPE Products: SL™ Crimp Terminal, Male, 24-30 AWG. Terminal Series No. 50087 50294 70021 Terminal Order No. 50087-8000 50087-8014 50087-8030 50294-8089 16-02-0077 16-02-0078 16-02-0091 16-02-0105 50087-8060 50087-8099 50294-8099 40-08-0871 70021-0001 70021-0004 70021-0006 Wire Size AWG mm² Insulation Diameter mm In. 24-30 0.20-0.05 0.80-1.60 .031-.063 3.00-3.50 .118-.138 24-28 0.20-0.08 0.85-1.60 .034-.063 3.00-3.50 .118-.138 24-30 0.20-0.05 1.01-1.52 .040-.060 3.17-3.56 .125-.140 DEFINITION OF TERMS BRUSH Strip Length mm In. BEND UP BELL MOUTH CONDUCTOR CRIMP ROLLING SEAM INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No: ATS-639103400 Revision: B Release Date: 08-13-07 Revision Date: 03-13-09 UNCONTROLLED COPY Page 1 of 6 T2 Terminator-for SL™ Crimp Terminal CRIMP SPECIFICATION Bell mouth Terminal Series No. mm 0.20-0.50 0.20-0.50 0.20-0.50 50087 50294 70021 In. .008-.020 .008-.020 .008-.020 Bend up Bend down Terminal Series No. 50087 50294 70021 Twist Degree 3 3 3 Cut-off Tab Maximum Front Rear mm In. mm In. 0.15 .006 0.30 .012 0.13 .005 0.13 .005 0.13 .005 0.13 .005 Roll Degree 3 0 3 3 3 3 8 8 8 Conductor Brush mm 0.00-1.00 0.00-1.00 0.00-1.00 Punch Width mm (Ref) Conductor Insulation mm In mm In 1.00 .039 1.60 .063 1.00 .039 1.60 .063 1.00 .039 1.60 .063 In. .000-.039 .000-.039 .000-.039 Seam Seam shall not be open and no wire allowed out of the crimping area After crimping, the conductor profile should measure the following. Terminal Series No. 50087 50294 70021 Wire Size AWG mm2 24 0.20 26 0.12 28 0.08 30 0.05 24 0.20 26 0.12 28 0.08 24 0.20 26 0.12 28 0.08 30 0.05 Crimp Height mm In. 0.79-0.87 .031-.034 0.74-0.81 .029-.032 0.71-0.78 .028-.031 0.67-0.74 .026-.029 0.79-0.87 .031-.034 0.74-0.81 .029-.032 0.71-0.78 .028-.031 0.79-0.84 .031-.033 0.74-0.79 .029-.031 0.71-0.76 .028-.030 0.66-0.71 .026-.028 Pull Force Minimum N Lb. 29.3 6.6 19.5 4.4 9.7 2.2 4.9 1.1 31.1 7.0 17.8 4.0 8.9 2.0 22.2 5.0 13.3 3.0 8.9 2.0 6.7 1.5 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No: ATS-639103400 Revision: B Release Date: 08-13-07 Revision Date: 03-13-09 UNCONTROLLED COPY Page 2 of 6 T2 Terminator-for SL™ Crimp Terminal PARTS LIST T-Style Terminator 63910-3400 Engineering No. Description Quantity Perishable Tooling 63910-3470 63910-3470 Tool Kit (All “Y” Items) REF 1 Conductor Punch 1Y 63444-1018 63444-1018 2 Conductor Anvil 1Y 63445-1031 63445-1031 3 Insulation Punch 1Y 63446-1626 63446-1626 4 Insulation Anvil 1Y 63445-1630 63445-1630 5 63443-0003 63443-0003 Cut-Off Plunger 2Y 6 63443-0012 63443-0012 Front Plunger Retainer 1Y 7 63443-1402 63443-1402 Cut-off Die Blade 1Y 8 63443-1002 63443-1002 Rear Plunger Retainer 1Y Other Components (REF 103450) 9 11-17-0022 1739-21 Hold Down Spring 1 10 11-18-4083 60707-8 Feed Guide 1 11 11-24-1067 4996-4 Cut-Off Plunger Spring 2 12 Shank 1 11-40-4382 8341-8 13 11-40-4039 8302-5 Front Plunger Striker 1 14 63443-0025 63443-0025 Dual Carrier Key 1 15 63443-0085 63443-0085 Wire Stop L-Bracket 1 16 63443-0090 63443-0090 Wire Stop 1 17 63443-1718 63443-1718 18.80mm Height Spacer 1 18 63443-2204 63443-2204 4.00mm Coarse Spacer 1 19 63443-2310 63443-2310 3.50mm Fine Spacer 1 20 63443-6003 63443-6003 Rear Cover 1 21 63800-8502 63800-8502 Rear Plunger Striker 1 Frame 22 63800-8500 63800-8500 T2 Terminator 1 Hardware 23 N/A N/A M3 by 6 Long SHCS 2** 24 N/A N/A M3 by 6 Long FHCS 1** 25 N/A N/A M4 by 6 Long SHCS 1** 26 N/A N/A M4 by 12 Long BHCS 2** 27 N/A N/A M4 by 14 Long SHCS 2** 28 N/A N/A M4 by 35 Long SHCS 1** 29 N/A N/A M4 by 50 Long SHCS 1** 30 N/A N/A M5 by 10 Long SHCS 1** 31 N/A N/A M5 by 12 Long SHCS 1** 32 N/A N/A #10-32 by 3/8” Long BHCS 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Item Doc No: ATS-639103400 Revision: B Order No Release Date: 08-13-07 Revision Date: 03-13-09 UNCONTROLLED COPY Page 3 of 6 T2 Terminator-for SL™ Crimp Terminal Assembly Drawing 9 21 26 1 12 (2) 3 20 13 32 30 23 (2) 27 (2) 16 10 31 5 (2) 15 (2) 11 17 6 22 18 16 28 25 8 7 14 29 19 Figure 1 24 2 4 Doc No: ATS-639103400 Revision: B Release Date: 08-13-07 Revision Date: 03-13-09 UNCONTROLLED COPY Page 4 of 6 T2 Terminator-for SL™ Crimp Terminal NOTES Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator. 1. 2. 3. 4. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever. Select T2 Feed finger assembly from Terminator box. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever and to the left of the feed arm spring. 5. Release the feed arm spring. 6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual). TM40 PRESS AND BASE UNIT AND ADAPTER TM42 PRESS 11-40-0123 FEED FINGER ROD 11-40-5307 FEED FINGER ROD COTTER PIN 1/8” X .0295 DIA. WIRE COTTER PIN 1/8” X .0295 DIA. WIRE 11-40-5255 FEED FINGER 11-40-5255 FEED FINGER 11-40-0125 FEED ARM SPRING 11-40-0125 FEED ARM SPRING FEED FINGER ASSEMBLY FOR PRESS TM42 FEED FINGER ASSEMBLY FOR PRESS TM40 Figure 2 Doc No: ATS-639103400 Revision: B Release Date: 08-13-07 Revision Date: 03-13-09 UNCONTROLLED COPY Page 5 of 6 T2 Terminator-for SL™ Crimp Terminal NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor. 5. Wear safety glasses at all times. 6. For recommended maintenance refer to the TM40, TM42 Manual. CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press or in place. Reference the TM42 press manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX amerinfo@molex.com Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 feninfo@molex.com Far East South Headquarters Jurong, Singapore 65-6-268-6868 fesinfo@molex.com European Headquarters Munich, Germany 49-89-413092-0 eurinfo@molex.com Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com Doc No: ATS-639103400 Revision: B Release Date: 08-13-07 Revision Date: 03-13-09 UNCONTROLLED COPY Page 6 of 6