0639103900

T2 Terminator 2.00mm (.079") Pitch Micro Blade Wire-to-Board Crimp Terminal T2 Terminator Tooling Specification Sheet Order No. 63910-3900 FEATURES Œ Œ Œ Œ Œ It is ideally suited for mid-volume bench operations This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press Quick punch removal with the push of a button for fast and easy tooling change Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab length T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory requirements SCOPE Products: 2.00mm (.079") Pitch Micro Blade Wire-to-Board Crimp Terminal, 30-34 AWG. Terminal Series No. Terminal Order No. 50031 50031-8000 Wire Size AWG mm² 30-34 0.05-0.02 Insulation Diameter mm In. 0.50-0.90 .020-.035 Strip Length mm In. 1.60-2.10 .063-.083 DEFINITION OF TERMS BRUSH BEND UP BELL MOUTH CONDUCTOR CRIMP ROLLING SEAM INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No: ATS-639103900 Revision: A Release Date: 08-17-07 Revision Date: 08-17-07 UNCONTROLLED COPY Page 1 of 6 T2 Terminator 2.00mm (.079") Pitch Micro Blade Wire-to-Board Crimp Terminal INSULATION CRIMP FORM This crimp terminal is designed for miniaturization; therefore each dimension of insulation crimp portion appears small as compared to the terminal material thickness. In order to avoid insulation piercing the crimp forms by the insulation barrel, coining is provided inside of the insulation barrel. For this reason, various crimp forms will occur at the tip of the insulation crimp barrel shown in the figure below. These crimp forms maybe changed completely by a small change in the wire, insulation punch or terminal. These crimp forms are satisfactory for original function of the insulation crimp portion and it is confirmed that all of these forms below are acceptable insulation crimps. CRIMP SPECIFICATION Terminal Series No. 50031 Terminal Series No. 50031 Bell mouth mm In. 0.05-0.30 .002-.012 Cut-off Tab Maximum mm In. 0.20 .008 Bend up Bend down Twist Roll Degree Degree 6 8 5 4 Conductor Brush mm In. 0.00-0.70 .000-.028 Punch Width mm (Ref) Conductor Insulation mm In mm In 0.80 .031 1.20 .047 Seam Seam shall not be open and no wire allowed out of the crimping area After crimping, the conductor profile should measure the following. Terminal Series No. 50031 Wire Size AWG 30 32 34 mm2 0.05 0.03 0.02 Conductor Crimp Height mm In. 0.48-0.53 .019-.021 0.46-0.51 .018-.020 0.45-0.50 .017-.019 Pull Force Minimum N Lb. 4.89 1.10 2.94 0.66 1.96 0.44 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No: ATS-639103900 Revision: A Release Date: 08-17-07 Revision Date: 08-17-07 UNCONTROLLED COPY Page 2 of 6 T2 Terminator 2.00mm (.079") Pitch Micro Blade Wire-to-Board Crimp Terminal PARTS LIST T2 Terminator 63910-3900 Item Order No Engineering No. Description Quantity Perishable Tooling 63910-3970 63910-3970 Tool Kit (All “Y” Items) REF 1 63444-0802 63444-0802 Conductor Punch 1Y 2 63445-0813 63445-0813 Conductor Anvil 1Y 3 63446-1210 63446-1210 Insulation Punch 1Y 4 63445-1212 63445-1212 Insulation Anvil 1Y 5 63443-0003 63443-0003 Cut-Off Plunger 1Y 6 63443-0012 63443-0012 Front Plunger Retainer 1Y Other Components (REF 103750) 7 11-18-4083 60707-8 Feed Guide 1 8 11-24-1067 4996-4 Cut-Off Plunger Spring 1 9 11-40-4039 8302-5 Plunger Striker 1 10 63443-0009 63443-0009 Front Scrap Chute 1 11 63443-0024 63443-0024 Key 1 12 63443-0085 63443-0085 Wire Stop L-Bracket 1 13 63443-0090 63443-0090 Wire Stop 1 14 63443-1703 63443-1703 17.30mm Height Spacer 1 15 63443-2217 63443-2217 17.00mm Coarse Spacer 1 16 63443-2306 63443-2306 3.30mm Fine Spacer 1 17 63443-6003 63443-6003 Rear Cover 1 Frame 18 63800-8500 63800-8500 T2 Terminator 1 Hardware 19 N/A N/A M3 by 6 Long SHCS 2** 20 N/A N/A M3 by 6 Long FHCS 1** 21 N/A N/A M4 by 6 Long SHCS 2** 22 N/A N/A M4 by 12 Long BHCS 2** 23 N/A N/A M4 by 14 Long SHCS 2** 24 N/A N/A M4 by 50 Long SHCS 2** 25 N/A N/A M5 by 12 Long SHCS 1** 26 N/A N/A #10-32 by 3/8”Long BHCS 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-639103900 Revision: A Release Date: 08-17-07 Revision Date: 08-17-07 UNCONTROLLED COPY Page 3 of 6 T2 Terminator 2.00mm (.079") Pitch Micro Blade Wire-to-Board Crimp Terminal Assembly Drawing 22 (2) (2) 19 17 7 1 3 12 23 (2) 9 26 13 25 5 2 18 8 13 15 21 16 6 14 11 4 20 (2) 24 Doc No: ATS-639103900 Revision: A 10 Figure 1 21 Release Date: 08-17-07 Revision Date: 08-17-07 UNCONTROLLED COPY Page 4 of 6 T2 Terminator 2.00mm (.079") Pitch Micro Blade Wire-to-Board Crimp Terminal NOTES Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator. 1. 2. 3. 4. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever. Select T2 Feed finger assembly from Terminator box. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever and to the left of the feed arm spring. 5. Release the feed arm spring. 6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual). TM40 PRESS AND BASE UNIT AND ADAPTER TM42 PRESS 11-40-0123 FEED FINGER ROD 11-40-5307 FEED FINGER ROD COTTER PIN 1/8” X .0295 DIA. WIRE COTTER PIN 1/8” X .0295 DIA. WIRE 11-40-5255 FEED FINGER 11-40-5255 FEED FINGER 11-40-0125 FEED ARM SPRING 11-40-0125 FEED ARM SPRING FEED FINGER ASSEMBLY FOR PRESS TM42 FEED FINGER ASSEMBLY FOR PRESS TM40 Figure 2 Doc No: ATS-639103900 Revision: A Release Date: 08-17-07 Revision Date: 08-17-07 UNCONTROLLED COPY Page 5 of 6 T2 Terminator 2.00mm (.079") Pitch Micro Blade Wire-to-Board Crimp Terminal NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor. 5. Wear safety glasses at all times. 6. For recommended maintenance refer to the TM40, TM42 Manual. CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press or in place. Reference the TM42 press manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX amerinfo@molex.com Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 feninfo@molex.com Far East South Headquarters Jurong, Singapore 65-6-268-6868 fesinfo@molex.com European Headquarters Munich, Germany 49-89-413092-0 eurinfo@molex.com Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com Doc No: ATS-639103900 Revision: A Release Date: 08-17-07 Revision Date: 08-17-07 UNCONTROLLED COPY Page 6 of 6