0639106100

T2 Terminator for KK .156 Crimp Terminal-Humpback with Anti-Fish hook T2 Terminator Tooling Specification Sheet Part No. 63910-6100 FEATURES Œ Œ Œ Œ Œ It is ideally suited for mid-volume bench operations This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press Quick punch removal with the push of a button for fast and easy tooling change Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab length T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory requirements SCOPE Products: KK 156 Crimp Terminal-Humpback with Anti-Fish hook-18 AWG. Terminal Series No. Terminal Order No. Wire Size ÎInsulation Diameter Maximum Strip Length AWG mm² mm In. mm In. 45606-0004 18 0.80 2.79 .110 2.90-3.70 .114-.146 Note: Terminal will accommodate the UL1015 and UL1120 wires. Insulation crimp to meet IPC/WHMA-A-620 Class 2 compliance. 45606 Î DEFINITION OF TERMS BELL MOUTH BRUSH BEND UP SEAM INSULATION CRIMP ROLLING TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CONDUCTOR COND.CRIMP CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No: ATS-639106100 Revision: A Release Date: 01-30-08 Revision Date: 01-30-08 UNCONTROLLED COPY Page 1 of 6 T2 Terminator for KK .156 Crimp Terminal-Humpback with Anti-Fish hook CRIMP SPECIFICATION Terminal Series No. 45606 Terminal Series No. Bell mouth mm In. 0.20-0.50 .008-.020 45606 3 3 Conductor Brush mm In. 0.10-0.60 .004-.024 Punch Width (Ref) Seam Conductor Insulation Degree (Max) mm In mm In Seam shall not be open and no wire allowed out 4 8 1.90 .075 3.00 .118 of the crimping area Bend up Bend down Twist Degree (Max) Cut-off Tab Maximum mm In. 0.50 .020 Roll After crimping, the conductor profile should measure the following. Terminal Series No. 45606 Wire Size AWG mm2 18 0.80 Conductor Crimp Height mm In. 1.07-1.12 .042-.044 Insulation Crimp Height (Ref.) Pull Force Minimum mm In. N Lb. 3.00 .118 89.0 20.00 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No: ATS-639106100 Revision: A Release Date: 01-30-08 Revision Date: 01-30-08 UNCONTROLLED COPY Page 2 of 6 T2 Terminator for KK .156 Crimp Terminal-Humpback with Anti-Fish hook PARTS LIST T2 Terminator 63910-6100 Item Order No Engineering No. Description Quantity Perishable Tooling 63910-6170 63910-6170 Tool Kit (All “Y” Items) REF 1 63444-1913 63444-1913 Conductor Punch 1Y 2 63445-1949 63445-1949 Conductor Anvil 1Y 3 63446-3026 63446-3026 Insulation Punch 1Y 4 63445-3045 63445-3045 Insulation Anvil 1Y 5 63443-0035 63443-0035 Front Cut-Off Plunger 1Y 6 63443-0036 63443-0036 Front Plunger Retainer 1Y Other Components (REF 106150) 7 11-18-4083 60707-8 Feed Guide 1 8 63443-0009 63443-0009 Front Scrap Chute 1 9 63443-0024 63443-0024 Key 1 10 63443-0085 63443-0085 Wire Stop L-Bracket 1 11 63443-0090 63443-0090 Wire Stop 1 12 63443-1717 63443-1717 18.70mm Height Spacer 1 13 63443-2202 63443-2202 2.00mm Coarse Spacer 1 14 63443-2213 63443-2213 13.00mm Coarse Spacer 1 15 63443-2317 63443-2317 3.85mm Fine Spacer 1 16 63443-3160 63443-3160 Plunger Striker 1 17 63443-6013 63443-6013 Rear Cover 1 18 63700-0539 63700-0539 Cut-Off Plunger Spring 1 Frame 19 63800-8500 63800-8500 T2 Terminator 1 Hardware 20 N/A N/A M3 by 6 Long SHCS 2** 21 N/A N/A M3 by 6 Long FHCS 1** 22 N/A N/A M4 by 6 Long SHCS 2** 23 N/A N/A M4 by 12 Long BHCS 2** 24 N/A N/A M4 by 14 Long SHCS 2** 25 N/A N/A M4 by 50 Long SHCS 2** 26 N/A N/A M5 by 12 Long SHCS 1** 27 N/A N/A #10-32 by 3/8”Long BHCS 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-639106100 Revision: A Release Date: 01-30-08 Revision Date: 01-30-08 UNCONTROLLED COPY Page 3 of 6 T2 Terminator for KK .156 Crimp Terminal-Humpback with Anti-Fish hook Assembly Drawing (2) 23 20 (2) 17 7 1 10 24 (2) 3 16 11 27 26 13 5 19 15 11 14 18 22 12 6 2 4 9 25 8 22 Figure 1 21 (2) Doc No: ATS-639106100 Revision: A Release Date: 01-30-08 Revision Date: 01-30-08 UNCONTROLLED COPY Page 4 of 6 T2 Terminator for KK .156 Crimp Terminal-Humpback with Anti-Fish hook NOTES Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator. 1. 2. 3. 4. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever. Select T2 Feed finger assembly from Terminator box. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever and to the left of the feed arm spring. 5. Release the feed arm spring. 6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual). TM40 PRESS AND BASE UNIT AND ADAPTER TM42 PRESS 11-40-0123 FEED FINGER ROD 11-40-5307 FEED FINGER ROD COTTER PIN 1/8” X .0295 DIA. WIRE COTTER PIN 1/8” X .0295 DIA. WIRE 11-40-5255 FEED FINGER 11-40-5255 FEED FINGER 11-40-0125 FEED ARM SPRING 11-40-0125 FEED ARM SPRING FEED FINGER ASSEMBLY FOR PRESS TM42 FEED FINGER ASSEMBLY FOR PRESS TM40 Figure 2 Doc No: ATS-639106100 Revision: A Release Date: 01-30-08 Revision Date: 01-30-08 UNCONTROLLED COPY Page 5 of 6 T2 Terminator for KK .156 Crimp Terminal-Humpback with Anti-Fish hook NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor. 5. Wear safety glasses at all times. 6. For recommended maintenance refer to the TM40, TM42 Manual. CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press or in place. Reference the TM42 press manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX amerinfo@molex.com Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 feninfo@molex.com Far East South Headquarters Jurong, Singapore 65-6-268-6868 fesinfo@molex.com European Headquarters Munich, Germany 49-89-413092-0 eurinfo@molex.com Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com Doc No: ATS-639106100 Revision: A Release Date: 01-30-08 Revision Date: 01-30-08 UNCONTROLLED COPY Page 6 of 6