0639106500

T2 Terminator for Picoflex® Discrete Wire Crimp Terminals T2 Terminator Tooling Specification Sheet Order No. 63910-6500 FEATURES




It is ideally suited for mid-volume bench operations This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press Quick punch removal with the push of a button for fast and easy tooling change Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab length T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory requirements SCOPE Products: Picoflex® Discrete Wire Crimp Terminal, 24-28 AWG. Terminal Series No. Terminal Order No. 91821 91821-0001 91821-0003 Wire Size AWG mm² Insulation Diameter mm In. 24-28 0.90-1.50 0.20-0.09 .035-.059 Strip Length mm In. 2.00-2.50 DEFINITION OF TERMS BRUSH .079-.098 BEND UP BELL MOUTH CONDUCTOR CRIMP ROLLING SEAM INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc. No: ATS-639106500 Revision: A Release Date: 05-06-08 Revision Date: 05-06-08 UNCONTROLLED COPY Page 1 of 6 T2 Terminator for Picoflex® Discrete Wire Crimp Terminals INSULATION CRIMP FORM This crimp terminal is designed for miniaturization; therefore each dimension of insulation crimp portion appears small as compared to the terminal material thickness. In order to avoid insulation piercing the crimp forms by the insulation barrel, coining is provided inside of the insulation barrel. For this reason, various crimp forms will occur at the tip of the insulation crimp barrel shown in the figure below. These crimp forms maybe changed completely by a small change in the wire, insulation punch or terminal. These crimp forms are satisfactory for original function of the insulation crimp portion and it is confirmed that all of these forms below are acceptable insulation crimps. CRIMP SPECIFICATION Bell mouth Terminal Series No. mm 0.20-0.40 91821 Terminal Series No. 91821 In. .008-.016 Cut-off Tab Maximum Front (Contact) Rear (Contact) mm In. mm In. 0.10 .004 0.15 .006 Bend up Bend down Twist Roll Degree Degree 3 8 3 3 Conductor Brush mm 0.20-0.70 Punch Width mm (Ref) Conductor Insulation mm In mm In 1.00 .039 1.80 .071 In. .008-.028 Seam Seam shall not be open and no wire allowed out of the crimping area After crimping, the conductor profile should measure the following. Terminal Series No. 91821 Wire Size AWG 24 26 28 mm2 0.20 0.12 0.08 Conductor Crimp Height mm In. 0.67-0.72 .026-.028 0.64-0.69 .025-.027 0.60-0.65 .024-.026 Insulation Crimp Height Maximum mm In. 1.65 .065 1.65 .065 1.65 .065 Pull Force Minimum N 30.0 20.0 10.0 Lb. 6.7 4.5 2.3 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc. No: ATS-639106500 Revision: A Release Date: 05-06-08 Revision Date: 05-06-08 UNCONTROLLED COPY Page 2 of 6 T2 Terminator for Picoflex® Discrete Wire Crimp Terminals PARTS LIST T2 Terminator 63910-6500 Item Order No Engineering No. Description Quantity Perishable Tooling 63910-6570 63910-6570 Tool Kit (All “Y” Items) REF 63444-1005 63444-1005 Conductor Punch 1Y 1 63445-1010 63445-1010 Conductor Anvil 1Y 2 63446-1810 63446-1810 Insulation Punch 1Y 3 63445-1820 63445-1820 Insulation Anvil 1Y 4 63443-0003 63443-0003 Cut-Off Plunger 2Y 5 63443-0012 63443-0012 Front Plunger Retainer 1Y 6 63443-1403 63443-1403 Cut-off Die Blade 1Y 7 63443-1002 63443-1002 Rear Plunger Retainer 1Y 8 Other Components (REF 106550) 11-18-4083 60707-8 Feed Guide 1 9 11-24-1067 4996-4 Cut-Off Plunger Spring 2 10 11-40-4039 8302-5 Plunger Striker 1 11 63443-0009 63443-0009 Scrape Chute 1 12 63443-0024 63443-0024 Key 1 13 63443-0085 63443-0085 Wire Stop L-Bracket 1 14 63443-0090 63443-0090 Wire Stop 1 15 63443-1740 63443-1740 21.00mm Height Spacer 1 16 63443-2133 63443-2133 Spacer 1 17 63443-2203 63443-2203 3.00mm Coarse Spacer 1 18 63443-2312 63443-2312 3.60mm Fine Spacer 1 19 63443-6003 63443-6003 Rear Cover 1 20 63800-8506 63800-8506 Rear Striker 1 21 Frame 22 63800-8500 63800-8500 T2 Terminator 1 Hardware 23 N/A N/A M3 by 6 Long SHCS 2** 24 N/A N/A M3 by 6 Long FHCS 1** 25 N/A N/A M4 by 6 Long SHCS 2** 26 N/A N/A M4 by 12 Long BHCS 2** 27 N/A N/A M4 by 14 Long SHCS 2** 28 N/A N/A M4 by 50 Long SHCS 2** 29 N/A N/A M5 by 10 Long SHCS 1** 30 N/A N/A M5 by 12 Long SHCS 1** 31 N/A N/A #10-32 by 3/8”Long BHCS 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc. No: ATS-639106500 Revision: A Release Date: 05-06-08 Revision Date: 05-06-08 UNCONTROLLED COPY Page 3 of 6 T2 Terminator for Picoflex® Discrete Wire Crimp Terminals Assembly Drawing 26 (2) (2) 23 1 20 9 3 11 31 21 14 27 (2) 29 5 (2) 15 30 6 10 (2) 19 12 25 22 18 16 15 25 28 (2) 13 8 17 24 7 4 2 Figure 1 Doc. No: ATS-639106500 Revision: A Release Date: 05-06-08 Revision Date: 05-06-08 UNCONTROLLED COPY Page 4 of 6 T2 Terminator for Picoflex® Discrete Wire Crimp Terminals NOTES Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator. 1. 2. 3. 4. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever. Select T2 Feed finger assembly from Terminator box. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever and to the left of the feed arm spring. 5. Release the feed arm spring. 6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual). TM40 PRESS AND BASE UNIT AND ADAPTER TM42 PRESS 11-40-0123 FEED FINGER ROD 11-40-5307 FEED FINGER ROD COTTER PIN 1/8” X .0295 DIA. WIRE COTTER PIN 1/8” X .0295 DIA. WIRE 11-40-5255 FEED FINGER 11-40-5255 FEED FINGER 11-40-0125 FEED ARM SPRING 11-40-0125 FEED ARM SPRING FEED FINGER ASSEMBLY FOR PRESS TM42 FEED FINGER ASSEMBLY FOR PRESS TM40 Figure 2 Doc. No: ATS-639106500 Revision: A Release Date: 05-06-08 Revision Date: 05-06-08 UNCONTROLLED COPY Page 5 of 6 T2 Terminator for Picoflex® Discrete Wire Crimp Terminals NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor. 5. Wear safety glasses at all times. 6. For recommended maintenance refer to the TM40, TM42 Manual. CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press or in place. Reference the TM42 press manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX amerinfo@molex.com Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 feninfo@molex.com Far East South Headquarters Jurong, Singapore 65-6-268-6868 fesinfo@molex.com European Headquarters Munich, Germany 49-89-413092-0 eurinfo@molex.com Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com Doc. No: ATS-639106500 Revision: A Release Date: 05-06-08 Revision Date: 05-06-08 UNCONTROLLED COPY Page 6 of 6