0639106600

T2 Terminator for 1.25mm (.049”) Pitch Wire-to-Board Connector Terminals T2 Terminator Application Tooling Specification Sheet Order No. 63910-6600 FEATURES It is ideally suited for mid-volume bench operations This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press Quick punch removal with the push of a button for fast and easy tooling change Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab length T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory requirements SCOPE Products: 1.25mm (.049”) Pitch Wire-to-Board Connector Dual Plug Terminal, 26-28 AWG. Wire Size Insulation Diameter Strip Length AWG mm² mm In. mm In. 501930 501930-0100 501930-1100 26-28 .136-.079 0.80-1.00 .031-.039 1.50-1.70 .060-.067 502381 502381-0000 502381-0010 26-28 .136-.079 0.80-1.00 .031-.039 1.50-1.70 .060-.067 This T2 Terminator will not meet A-620 Class 1, 2, or 3 standards with insulation diameter range of 0.80-1.00mm. Terminal Series No. Terminal Order No. DEFINITION OF TERMS BRUSH BEND UP BELL MOUTH CONDUCTOR CRIMP ROLLING SEAM INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No: ATS-639106600 Revision: C Release Date: 02-06-08 Revision Date: 09-06-16 UNCONTROLLED COPY Page 1 of 6 T2 Terminator for 1.25mm (.049”) Pitch Wire-to-Board Connector Terminals CRIMP SPECIFICATION Terminal Series No. 501930 502381 Terminal Series No. Bell mouth Mm In. 0.10-0.30 .004-.012 0.10-0.30 .004-.012 Bend up Bend down Twist Degree 501930 502381 3 3 Cut-off Tab Maximum mm In. 0.10 .004 0.10 .004 Roll Degree 4 6 4 6 3 3 Conductor Brush mm In. 0.10-0.40 .004-.016 0.10-0.40 .004-.016 Punch Width mm (Ref) Seam Conductor Insulation mm In mm In Seam shall not be open 0.80 .031 0.80 .031 and no wire allowed out of the crimping area 0.80 .031 0.80 .031 After crimping, the conductor profile should measure the following. Wire Size Terminal Series No. AWG 26 28 26 28 501930 502381 Terminal Series No. 501930 502381 mm2 .136 .079 .136 .079 Crimp Height mm In. 0.56-0.61 .022-.024 0.53-0.58 .021-.023 0.56-0.61 .022-.024 0.53-0.58 .021-.023 Wire Size AWG 26 28 26 28 mm2 .136 .079 .136 .079 Conductor Crimp Width (Ref) mm In. Insulation (Ref) Pull Force Minimum Crimp Height Crimp Width mm In. mm In. N Lb. 1.18-1.28 .046-.050 9.8 2.20 1.15-1.25 .045-.049 9.8 2.20 1.18-1.28 .046-.050 9.8 2.20 1.15-1.25 .045-.049 9.8 2.20 Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No: ATS-639106600 Revision: C Release Date: 02-06-08 Revision Date: 09-06-16 UNCONTROLLED COPY Page 2 of 6 T2 Terminator for 1.25mm (.049”) Pitch Wire-to-Board Connector Terminals PARTS LIST T2 Terminator 63910-6600 Item Order No Engineering No. Description Quantity Perishable Tooling 63910-6670 63910-6670 Tool Kit (All “Y” Items) REF 1 63444-0804 63444-0804 Conductor Punch 1Y 2 63445-0821 63445-0821 Anvil 1Y 3 63446-0808 63446-0808 Insulation Punch 1Y 4 63443-0002 63443-0002 Front Cut-Off Plunger 1Y 5 63443-0012 63443-0012 Front Plunger Retainer 1Y Other Components 6 11-18-4083 60707-8 Feed Guide 1 7 11-24-1067 4996-4 Cut-Off Plunger Spring 1 8 63443-0009 63443-0009 Front Scrap Chute 1 9 63443-0025 63443-0025 Key 1 10 63443-0085 63443-0085 Wire Stop L-Bracket 1 11 63443-0090 63443-0090 Wire Stop 1 12 63443-1719 63443-1719 Height Spacer (18.90mm) 1 13 63443-2201 63443-2201 Fine Spacer (1.00mm) 1 14 63443-2216 63443-2216 Coarse Spacer (16.00mm) 1 15 63443-2310 63443-2310 Fine Spacer (3.50mm) 1 16 63443-2802 63443-2802 Front Plunger Striker 1 17 63443-2904 63443-2904 Wire Hold Down Plunger 1 18 63443-6002 63443-6002 Rear Cover 1 19 63443-7201 63443-7201 Spring Cover 1 20 63600-0021 63600-0021 Wire Hold Down Spring 1 21 63600-2972 63600-2972 Collar 2 Frame 22 63800-8500 63800-8500 T2 Terminator 1 Hardware 23 N/A N/A M3 by 6 Long SHCS 2** 24 N/A N/A M3 by 6 Long FHCS 1** 25 N/A N/A M4 by 6 Long SHCS 2** 26 N/A N/A M4 by 12 Long BHCS 2** 27 N/A N/A M4 by 14 Long SHCS 2** 28 N/A N/A M4 by 30 Long SHCS 2** 29 N/A N/A M4 by 50 Long SHCS 2** 30 N/A N/A M5 by 12 Long SHCS 1** 31 N/A N/A #10-32 by 3/8”Long Flat Point SSS 1** 32 N/A N/A #10-32 Hex Jam Nut 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-639106600 Revision: C Release Date: 02-06-08 Revision Date: 09-06-16 UNCONTROLLED COPY Page 3 of 6 T2 Terminator for 1.25mm (.049”) Pitch Wire-to-Board Connector Terminals Assembly Drawing 1 3 20 (2) 16 26 (2) 23 18 6 32 10 27 (2) 21 19 11 30 31 17 4 22 13 28 (2) 2 7 11 14 25 15 5 12 9 Figure 1 (2) Doc No: ATS-639106600 Revision: C 29 24 8 Release Date: 02-06-08 Revision Date: 09-06-16 25 UNCONTROLLED COPY Page 4 of 6 T2 Terminator for 1.25mm (.049”) Pitch Wire-to-Board Connector Terminals NOTES Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator. 1. 2. 3. 4. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever. Select T2 Feed finger assembly from Terminator box. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever and to the left of the feed arm spring. 5. Release the feed arm spring. 6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual). TM40 PRESS AND BASE UNIT AND ADAPTER TM42 PRESS 11-40-0123 FEED FINGER ROD 11-40-5307 FEED FINGER ROD COTTER PIN 1/8” X .0295 DIA. WIRE COTTER PIN 1/8” X .0295 DIA. WIRE 11-40-5255 FEED FINGER 11-40-5255 FEED FINGER 11-40-0125 FEED ARM SPRING 11-40-0125 FEED ARM SPRING FEED FINGER ASSEMBLY FOR PRESS TM42 FEED FINGER ASSEMBLY FOR PRESS TM40 Figure 2 Doc No: ATS-639106600 Revision: C Release Date: 02-06-08 Revision Date: 09-06-16 UNCONTROLLED COPY Page 5 of 6 T2 Terminator for 1.25mm (.049”) Pitch Wire-to-Board Connector Terminals NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor. 5. Wear safety glasses at all times. 6. For recommended maintenance refer to the TM40, TM42 Manual. CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press or in place. Reference the TM42 press manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Application Tooling Support 2200 Wellington Court Lisle, IL 60532 USA Phone: +1-402-458-TOOL (8665) E-mail: applicationtooling@molex.com Visit our Website at www.molex.com/applicationtooling Doc No: ATS-639106600 Revision: C Release Date: 02-06-08 Revision Date: 09-06-16 UNCONTROLLED COPY Page 6 of 6