0639107600

T2 Terminator for 2.00mm (.079") Pitch Crimp Terminal T2 Terminator Tooling Specification Sheet Order No. 63910-7600 FEATURES Œ Œ Œ Œ Œ It is ideally suited for mid-volume bench operations This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press Quick punch removal with the push of a button for fast and easy tooling change Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab length T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory requirements SCOPE Products: 2.00mm (.079") Pitch Crimp Terminal, 22-28 AWG. Á Insulation Diameter Terminal Wire Size Terminal Order No. Series No. AWG mm² mm In. 56086 56086-8000 22-28 0.34-0.08 0.85-1.50 .033-.059 59370 59370-8000 22-28 0.34-0.08 1.50 Maximum .059 Maximum Note: 56086 - Insulation OD: 1.15-1.45mm will provide optimum A-620 59370 - Insulation OD: 1.10-1.50mm will provide optimum A-620 Á Strip Length mm In. 1.60-2.10 .063-.083 1.60-2.10 .063-.083 crimps crimps DEFINITION OF TERMS BEND UP BRUSH BELL MOUTH CONDUCTOR CRIMP ROLLING SEAM INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No: ATS-639107600 Revision: A Release Date: 03-29-08 Revision Date: 03-29-08 UNCONTROLLED COPY Page 1 of 6 T2 Terminator for 2.00mm (.079") Pitch Crimp Terminal CRIMP SPECIFICATION Bell mouth Mm In. 0.05-0.30 .002-.012 0.05-0.30 .002-.012 Terminal Series No. 56086 59370 Terminal Series No. Bend up Bend down Twist Degree 56086 59370 4 3 Cut-off Tab Maximum mm In. 0.25 .010 0.25 .010 Roll Degree 3 8 3 6 2 3 Conductor Brush mm In. 0.00-0.60 .000-.024 0.00-0.60 .000-.024 Punch Width mm (Ref) Seam Conductor Insulation mm In mm In Seam shall not be open 1.20 .047 1.60 .063 and no wire allowed out 1.20 .047 1.60 .063 of the crimping area After crimping, the conductor profile should measure the following. Terminal Series No. 56086 59370 Wire Size AWG 22 24 26 28 22 24 26 28 mm2 0.34 0.20 0.12 0.08 0.34 0.20 0.12 0.08 Conductor Crimp Height mm In. 0.84-0.89 .033-.035 0.76-0.81 .030-.032 0.71-0.76 .028-.030 0.67-0.72 .026-.028 0.70-0.75 .027-.029 0.67-0.72 .026-.028 0.61-0.66 .024-.026 0.57-0.62 .022-.024 Insulation Crimp Height (Ref) mm In. 2.05 .081 2.00 .079 1.90 .075 1.75 .069 1.75 .069 1.70 .067 1.60 .063 1.35 .053 Pull Force Minimum N 44.1 29.4 19.6 9.8 44.1 29.4 19.6 9.8 Lb. 9.91 6.61 4.41 2.21 9.91 6.61 4.41 2.21 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No: ATS-639107600 Revision: A Release Date: 03-29-08 Revision Date: 03-29-08 UNCONTROLLED COPY Page 2 of 6 T2 Terminator for 2.00mm (.079") Pitch Crimp Terminal PARTS LIST T2 Terminator 63910-7600 Item Order No Engineering No. Description Quantity Perishable Tooling 63910-7670 63910-7670 Tool Kit (All “Y” Items) REF 63444-1207 63444-1207 Conductor Punch 1Y 1 63445-1213 63445-1213 Conductor Anvil 1Y 2 63446-1614 63446-1614 Insulation Punch 1Y 3 63445-1624 63445-1624 Insulation Anvil 1Y 4 5 63443-0002 63443-0002 Front Cut-Off Plunger 1Y 6 63443-0012 63443-0012 Front Plunger Retainer 1Y Other Components (REF 107650) 7 11-18-4083 60707-8 Feed Guide 1 8 63443-0009 63443-0009 Front Scrap Chute 1 9 63443-0025 63443-0025 Key 1 10 63443-0085 63443-0085 Wire Stop L-Bracket 1 11 63443-0090 63443-0090 Wire Stop 1 63443-1716 63443-1716 18.60mm Height Spacer 1 12 63443-2217 63443-2217 17.00mm Coarse Spacer 1 13 63443-2310 63443-2310 3.10mm Coarse Spacer 1 14 15 63443-2802 63443-2802 Front Plunger Striker 1 16 63443-2906 63443-2906 Wire Hold Down Plunger 1 17 63443-6003 63443-6003 Rear Cover 1 18 63443-7201 63443-7201 Spring Cover 1 19 63600-0021 63600-0021 Wire Hold Down Spring 1 20 63600-2972 63600-2972 Collar 2 63700-0539 63700-0539 Cut-Off Plunger Spring 1 21 Frame 22 63800-8500 63800-8500 T2 Terminator 1 Hardware 23 N/A N/A M3 by 6 Long SHCS 2** 24 N/A N/A M3 by 6 Long FHCS 1** 25 N/A N/A M4 by 6 Long SHCS 2** 26 N/A N/A M4 by 12 Long BHCS 2** 27 N/A N/A M4 by 14 Long SHCS 2** 28 N/A N/A M4 by 30 Long SHCS 2** 29 N/A N/A M4 by 50 Long SHCS 2** 30 N/A N/A M5 by 12 Long SHCS 1** 31 N/A N/A #10-32 by 3/8”Long Flat Point SSS 1** 32 N/A N/A #10-32 Hex Jam Nut 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-639107600 Revision: A Release Date: 03-29-08 Revision Date: 03-29-08 UNCONTROLLED COPY Page 3 of 6 T2 Terminator for 2.00mm (.079") Pitch Crimp Terminal Assembly Drawing 1 19 (2) 3 26 23 15 (2) 17 7 32 20 18 10 27 (2) (2) 11 30 31 16 5 2 28 (2) 22 4 21 11 13 25 14 6 12 Figure 1 9 (2) Doc No: ATS-639107600 Revision: A 29 8 Release Date: 03-29-08 Revision Date: 03-29-08 24 25 UNCONTROLLED COPY Page 4 of 6 T2 Terminator for 2.00mm (.079") Pitch Crimp Terminal NOTES Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator. 1. 2. 3. 4. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever. Select T2 Feed finger assembly from Terminator box. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever and to the left of the feed arm spring. 5. Release the feed arm spring. 6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual). TM40 PRESS AND BASE UNIT AND ADAPTER TM42 PRESS 11-40-0123 FEED FINGER ROD 11-40-5307 FEED FINGER ROD COTTER PIN 1/8” X .0295 DIA. WIRE COTTER PIN 1/8” X .0295 DIA. WIRE 11-40-5255 FEED FINGER 11-40-5255 FEED FINGER 11-40-0125 FEED ARM SPRING 11-40-0125 FEED ARM SPRING FEED FINGER ASSEMBLY FOR PRESS TM42 FEED FINGER ASSEMBLY FOR PRESS TM40 Figure 2 Doc No: ATS-639107600 Revision: A Release Date: 03-29-08 Revision Date: 03-29-08 UNCONTROLLED COPY Page 5 of 6 T2 Terminator for 2.00mm (.079") Pitch Crimp Terminal NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor. 5. Wear safety glasses at all times. 6. For recommended maintenance refer to the TM40, TM42 Manual. CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press or in place. Reference the TM42 press manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX amerinfo@molex.com Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 feninfo@molex.com Far East South Headquarters Jurong, Singapore 65-6-268-6868 fesinfo@molex.com European Headquarters Munich, Germany 49-89-413092-0 eurinfo@molex.com Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com Doc No: ATS-639107600 Revision: A Release Date: 03-29-08 Revision Date: 03-29-08 UNCONTROLLED COPY Page 6 of 6