0639108200

T2 Terminator for MX150L™Crimp Terminal T2 Terminator Tooling Specification Sheet Order No. 63910-8200 FEATURES




It is ideally suited for mid-volume bench operations This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press Quick punch removal with the push of a button for fast and easy tooling change Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab length T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory requirements SCOPE Products: MX150L™ Male and Female Terminal for 14-16 AWG Wire. Terminal Series No 19417 19420 Terminal Order No. 19417-0011 Male (Tin) 19417-0025 Male (Gold) 19417-0027 Male (Tin) Long 19417-0029 Male (Gold) Long 19420-0001 Female (Tin) 19420-0003 Female (Gold) Wire Size AWG mm² 14-16 2.00-1.27 14-16 2.00-1.27 14-16 2.00-1.27 14-16 2.00-1.27 14-16 2.00-1.27 14-16 2.00-1.27 Insulation Diameter mm In. 2.87-3.53 .113-.139 2.87-3.53 .113-.139 2.87-3.53 .113-.139 2.87-3.53 .113-.139 2.87-3.53 .113-.139 2.87-3.53 .113-.139 Strip Length mm In. 4.20-5.00 .165-.197 4.20-5.00 .165-.197 4.20-5.00 .165-.197 4.20-5.00 .165-.197 4.20-5.00 .165-.197 4.20-5.00 .165-.197 DEFINITION OF TERMS BELL MOUTH BRUSH BEND UP SEAM INSULATION CRIMP ROLLING TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CONDUCTOR COND.CRIMP CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No: ATS-639108200 Revision: A Release Date: 05-19-08 Revision Date: 05-19-08 UNCONTROLLED COPY Page 1 of 6 T2 Terminator for MX150L™Crimp Terminal CRIMP SPECIFICATION Terminal Series No. 19417 19420 Bell mouth mm In. 0.25-1.25 .010-.049 0.25-1.25 .010-.049 Bend up Bend down Terminal Series No. Twist Degree 19417 19420 5 5 Cut-off Tab Maximum mm In. 0.50 .020 0.50 .020 Roll Degree 5 5 4 4 8 8 Conductor Brush mm In. 0.15-0.65 .006-.026 0.15-0.65 .006-.026 Punch Width mm (Ref) Conductor Insulation mm In. mm In. 2.50 .098 4.30 .169 2.50 .098 4.30 .169 Seam Seam shall not be open and no wire allowed out of the crimping area After crimping, the conductor profile should measure the following. Terminal Series No. 19417 19420 Wire Size AWG 14 16 14 16 mm2 2.00 1.27 2.00 1.27 Conductor Crimp Height mm 1.65-1.75 1.60-1.70 1.45-1.55 1.40-1.50 In. .065-.069 .063-.067 .057-.061 .055-.059 Insulation Crimp Height Maximum Mm (Ref) In. (Ref) 3.40 .130 3.40 .130 3.40 .130 3.40 .130 Pull Force Minimum N Lb. 222.6 50.00 133.5 30.00 222.6 50.00 133.5 30.00 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No: ATS-639108200 Revision: A Release Date: 05-19-08 Revision Date: 05-19-08 UNCONTROLLED COPY Page 2 of 6 T2 Terminator for MX150L™Crimp Terminal PARTS LIST T2 Terminator 63910-8200 Item Order No Engineering No. Description Quantity Perishable Tooling 63910-8270 63910-8270 Tool Kit (All “Y” Items) REF 1 63444-2524 63444-2524 Conductor Punch 1Y 2 63455-2501 63455-2501 Conductor Anvil 1Y 3 63460-4301 63460-4301 Insulation Punch 1Y 4 63445-4322 63445-4322 Insulation Anvil 1Y 5 63443-0035 63443-0035 Front Cut-Off Plunger 1Y 6 63443-0036 63443-0036 Front Plunger Retainer 1Y Other Components (REF 108250) 7 11-17-0022 1739-21 Hold Down Spring 1 8 11-18-4083 60707-8 Feed Guide 1 9 11-24-1149 4996-37 Shank 1 10 63443-0009 63443-0009 Front Scrap Chute 1 11 63443-0024 63443-0024 Key 1 12 63443-0085 63443-0085 Wire Stop L-Bracket 1 13 63443-0090 63443-0090 Wire Stop 1 14 63443-1712 63443-1712 18.20mm Height Spacer 1 15 63443-2202 63443-2202 2.00mm Fine Spacer 1 16 63443-2212 63443-2212 12.00mm Coarse Spacer 1 17 63443-2312 63443-2312 3.60mm Fine Spacer 1 18 63443-3160 63443-3160 Plunger Striker 1 19 63443-6013 63443-6013 Rear Cover 1 20 63700-0539 63700-0539 Cut-Off Plunger Spring 1 Frame 21 63800-8800 63800-8800 T2 Terminator 1 Hardware 22 N/A N/A M3 by 6 Long SHCS 2** 23 N/A N/A M3 by 6 Long FHCS 1** 24 N/A N/A M4 by 6 Long SHCS 2** 25 N/A N/A M4 by 12 Long BHCS 2** 26 N/A N/A M4 by 14 Long SHCS 2** 27 N/A N/A M4 by 50 Long SHCS 2** 28 N/A N/A M5 by 12 Long SHCS 1** 29 N/A N/A #5-40 Hex Nut 1** 30 N/A N/A #5-40 by 3/4 LG. SHCS 1** 31 N/A N/A #10-32 by 1/4”Long BHCS 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-639108200 Revision: A Release Date: 05-19-08 Revision Date: 05-19-08 UNCONTROLLED COPY Page 3 of 6 T2 Terminator for MX150L™Crimp Terminal Assembly Drawing 25 1 (2) 3 (2) 22 18 31 19 8 7 12 26 (2) 9 2 5 13 29 28 4 30 20 6 15 21 17 10 27 (2) 13 24 24 16 14 11 Figure 1 23 Doc No: ATS-639108200 Revision: A Release Date: 05-19-08 Revision Date: 05-19-08 UNCONTROLLED COPY Page 4 of 6 T2 Terminator for MX150L™Crimp Terminal NOTES Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator. 1. 2. 3. 4. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever. Select T2 Feed finger assembly from Terminator box. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever and to the left of the feed arm spring. 5. Release the feed arm spring. 6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual). TM40 PRESS AND BASE UNIT AND ADAPTER TM42 PRESS 11-40-0123 FEED FINGER ROD 11-40-5307 FEED FINGER ROD COTTER PIN 1/8” X .0295 DIA. WIRE COTTER PIN 1/8” X .0295 DIA. WIRE 11-40-5255 FEED FINGER 11-40-5255 FEED FINGER 11-40-0125 FEED ARM SPRING 11-40-0125 FEED ARM SPRING FEED FINGER ASSEMBLY FOR PRESS TM42 FEED FINGER ASSEMBLY FOR PRESS TM40 Figure 2 Doc No: ATS-639108200 Revision: A Release Date: 05-19-08 Revision Date: 05-19-08 UNCONTROLLED COPY Page 5 of 6 T2 Terminator for MX150L™Crimp Terminal NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor. 5. Wear safety glasses at all times. 6. For recommended maintenance refer to the TM40, TM42 Manual. CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press or in place. Reference the TM42 press manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX amerinfo@molex.com Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 feninfo@molex.com Far East South Headquarters Jurong, Singapore 65-6-268-6868 fesinfo@molex.com European Headquarters Munich, Germany 49-89-413092-0 eurinfo@molex.com Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com Doc No: ATS-639108200 Revision: A Release Date: 05-19-08 Revision Date: 05-19-08 UNCONTROLLED COPY Page 6 of 6