0639111200

T2 Terminator for 1.52mm (.060") Crimp Terminal T2 Terminator Tooling Specification Sheet Order No. 63911-1200 FEATURES




It is ideally suited for mid-volume bench operations This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press Quick punch removal with the push of a button for fast and easy tooling change Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab length T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory requirements SCOPE Products: OBD II 1.52mm (.060”) Crimp Terminal, 0.30-0.50mm² and 20-22 AWG. Terminal Series No. 57964 Terminal Order No. Insulation Diameter IPC/WHMA-A620
Terminal

mm In. mm In. Wire Size Strip Length AWG mm² mm In. AVS-0.3, 0.37 CAVS-0.3 22AWG 0.35 57964-9702 1.40-2.30 .055-.090 1.40-2.30 .055-.090 3.60-4.80 .142-.189 AVS-0.5, 0.56 CAVS-0.5 20AWG 0.50
To achieve optimum IPC-A620 insulation crimps, use this insulation OD range.

Overall insulation OD specification for terminal. DEFINITION OF TERMS BEND UP BRUSH BELL MOUTH CONDUCTOR CRIMP ROLLING SEAM INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No: ATS-639111200 Revision: A Release Date: 03-29-08 Revision Date: 09-24-08 UNCONTROLLED COPY Page 1 of 6 T2 Terminator for 1.52mm (.060") Crimp Terminal CRIMP SPECIFICATION Bell mouth Mm In. 0.20-0.80 .008-.031 Terminal Series No. 57964 Terminal Series No. Bend up Bend down Twist Degree 57964 3 Cut-off Tab Maximum mm In. 0.20 .008 Roll Degree 3 4 6 Conductor Brush mm In. 0.30-1.50 .012-.059 Punch Width mm (Ref) Seam Conductor Insulation mm In mm In Seam shall not be open and no wire allowed out 1.80 .071 2.30 .091 of the crimping area After crimping, the conductor profile should measure the following. Terminal Wire Size Actual mm² Series No. 57964 0.3, 0.3f 22AWG 0.5, 0.5f 20AWG 0.37 0.35 0.56 0.50 Conductor Crimp Crimp Height Crimp Width (Ref.) mm In. mm In. 1.05-1.15 .041-.045 1.90 .075 1.05-1.15 .041-.045 1.90 .075 1.15-1.25 .045-.049 1.90 .075 1.15-1.25 .045-.049 1.90 .075 Pull Force Minimum N Lb. 58.8 13.2 58.8 13.2 88.2 19.8 88.2 19.8 Insulation Terminal Wire Size Actual mm² Crimp Height (Max.) Crimp Width (Ref.) Series No. mm In. mm In. 0.3, 0.3f 0.37 2.60 .102 2.65 .104 22AWG 0.35 2.60 .102 2.65 .104 57964 0.5, 0.5f 0.56 2.60 .102 2.65 .104 20AWG 0.50 2.60 .102 2.65 .104 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No: ATS-639111200 Revision: A Release Date: 03-29-08 Revision Date: 09-24-08 UNCONTROLLED COPY Page 2 of 6 T2 Terminator for 1.52mm (.060") Crimp Terminal PARTS LIST T2 Terminator 63911-1200 Item Order No Engineering No. Description Quantity Perishable Tooling 63911-1270 63911-1270 Tool Kit (All “Y” Items) REF 63444-1826 63444-1826 Conductor Punch 1Y 1 63445-1846 63445-1846 Conductor Anvil 1 Y 2 63454-0081 63454-0081 Insulation Punch 1Y 3 63445-2645 63445-2645 Insulation Anvil 1Y 4 5 63443-0003 63443-0003 Front Cut-Off Plunger 1Y 6 63443-0012 63443-0012 Front Plunger Retainer 1Y Other Components (REF 111250) 7 11-18-4083 60707-8 Feed Guide 1 8 63443-0009 63443-0009 Front Scrap Chute 1 9 63443-0025 63443-0025 Key 1 10 63443-0085 63443-0085 Wire Stop L-Bracket 1 11 63443-0090 63443-0090 Wire Stop 1 63443-1717 63443-1717 18.70mm Height Spacer 1 12 63443-2215 63443-2215 15.00mm Coarse Spacer 1 13 63443-2308 63443-2308 3.40mm Fine Spacer 1 14 15 63443-2802 63443-2802 Front Plunger Striker 1 16 63443-2912 63443-2912 Wire Hold Down Plunger 1 17 63443-6009 63443-6009 Rear Cover 1 18 63443-7201 63443-7201 Spring Cover 1 19 63600-0021 63600-0021 Wire Hold Down Spring 1 20 63600-2972 63600-2972 Collar 2 11-24-1067 4996-4 Cut-Off Plunger Spring 1 21 Frame 22 63800-8500 63800-8500 T2 Terminator 1 Hardware 23 N/A N/A M3 by 6 Long SHCS 2** 24 N/A N/A M3 by 6 Long FHCS 1** 25 N/A N/A M4 by 6 Long SHCS 2** 26 N/A N/A M4 by 12 Long BHCS 2** 27 N/A N/A M4 by 14 Long SHCS 2** 28 N/A N/A M4 by 30 Long SHCS 2** 29 N/A N/A M4 by 50 Long SHCS 2** 30 N/A N/A M5 by 12 Long SHCS 1** 31 N/A N/A #10-32 by 3/8”Long BHCS 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-639111200 Revision: A Release Date: 03-29-08 Revision Date: 09-24-08 UNCONTROLLED COPY Page 3 of 6 T2 Terminator for 1.52mm (.060") Crimp Terminal Assembly Drawing 1 3 19 15 31 20 18 (2) 26 (2) 16 2 5 23 (2) 17 (2) 21 28 10 6 7 27 (2) 4 11 8 29 30 25 (2) 22 13 Figure 1 11 25 12 14 9 24 Doc No: ATS-639111200 Revision: A Release Date: 03-29-08 Revision Date: 09-24-08 UNCONTROLLED COPY Page 4 of 6 T2 Terminator for 1.52mm (.060") Crimp Terminal NOTES Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator. 1. 2. 3. 4. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever. Select T2 Feed finger assembly from Terminator box. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever and to the left of the feed arm spring. 5. Release the feed arm spring. 6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual). TM40 PRESS AND BASE UNIT AND ADAPTER TM42 PRESS 11-40-0123 FEED FINGER ROD 11-40-5307 FEED FINGER ROD COTTER PIN 1/8” X .0295 DIA. WIRE COTTER PIN 1/8” X .0295 DIA. WIRE 11-40-5255 FEED FINGER 11-40-5255 FEED FINGER 11-40-0125 FEED ARM SPRING 11-40-0125 FEED ARM SPRING FEED FINGER ASSEMBLY FOR PRESS TM42 FEED FINGER ASSEMBLY FOR PRESS TM40 Figure 2 Doc No: ATS-639111200 Revision: A Release Date: 03-29-08 Revision Date: 09-24-08 UNCONTROLLED COPY Page 5 of 6 T2 Terminator for 1.52mm (.060") Crimp Terminal NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor. 5. Wear safety glasses at all times. 6. For recommended maintenance refer to the TM40, TM42 Manual. CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press or in place. Reference the TM42 press manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX amerinfo@molex.com Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 feninfo@molex.com Far East South Headquarters Jurong, Singapore 65-6-268-6868 fesinfo@molex.com European Headquarters Munich, Germany 49-89-413092-0 eurinfo@molex.com Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com Doc No: ATS-639111200 Revision: A Release Date: 03-29-08 Revision Date: 09-24-08 UNCONTROLLED COPY Page 6 of 6