0639111500

T2 Terminator for 1.50mm (.059") Pitch CLIK-Mate™ Wire-to-Board Crimp Terminal T2 Terminator Tooling Application Tooling Specification Sheet Order No. 63911-1500 FEATURES




It is ideally suited for mid-volume bench operations This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press Quick punch removal with the push of a button for fast and easy tooling change Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab length T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory requirements SCOPE Products: 1.50mm (.059") Pitch CLIK-Mate™ Wire-to-Board Crimp Terminals, 24-28 AWG and 0.2 and 0.08mm. Insulation Diameter Strip Length IPC/WHMA-A620 (1) Terminal (2) AWG mm² mm In. mm In. mm In. 24 -- 0.09 – 1.2 0.035 – 0.047 0.8 -1.2 .031 - .047 26 -- 0.09 – 1.2 0.035 – 0.047 0.8 -1.2 .031 - .047 502579 502579-0000 28 -- 0.09 – 1.2 0.035 – 0.047 0.8 -1.2 .031 - .047 1.50-1.90 .059-.075 -0.20 0.09 – 1.2 0.035 – 0.047 0.8 -1.2 .031 - .047 -0.08 0.09 – 1.2 0.035 – 0.047 0.8 -1.2 .031 - .047 (1) To achieve optimum IPC-A620 insulation crimps, use this insulation OD range. (2) Overall insulation OD specification for terminal. Terminal Series No. Terminal Order No. Wire Size DEFINITION OF TERMS BELL MOUTH BRUSH BEND UP SEAM INSULATION CRIMP ROLLING TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CONDUCTOR COND.CRIMP CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No: ATS-639111500 Revision: B Release Date: 03-10-09 Revision Date: 04-18-11 UNCONTROLLED COPY Page 1 of 6 T2 Terminator for 1.50mm (.059") Pitch CLIK-Mate™ Wire-to-Board Crimp Terminal CRIMP SPECIFICATION Terminal Series No. 502579 Terminal Series No. Bell mouth mm In. 0.10 - 0.40 .004-.016 Bend up Bend down Degree (Max) 3 3 502579 Cut-off Tab Maximum mm In. 0.10 .004 Conductor Brush mm In. 0.10 - 0.60 .004 -.024 Punch Width mm (Ref) Seam Conductor Insulation Seam shall not be open Degree (Max) mm In mm In and no wire allowed out of the crimping area 3 8 1.00 .039 1.10 .043 Twist Roll After crimping, the conductor profile should measure the following. Conductor Crimp
Pull Force Minimum Crimp Height Crimp Width (Ref.) AWG mm² mm In. mm In. N Lb. 24 -0.60-0.65 .024-.026 1.00 0.039 29.4 6.61 26 -0.59-0.64 .023-.025 1.00 0.039 19.6 4.41 502579
28 -0.56-0.61 .022-.024 1.00 0.039 9.8 2.20 -0.20 0.60-0.65 .024-.026 1.00 0.039 29.4 6.61 -
0.08 0.56-0.61 .022-.024 1.00 0.039 9.8 2.20
Note: To achieve optimum pull force a conductor crimp height of 0.54-0.59mm is recommended for 28awg (0.08mm) wire. This will allow a minimum Cpk value of 1.67. This lower crimp height range produces a mechanically sound crimp. However, electrical performance may vary.. Terminal Series No. Wire Size Terminal Series No. 502579
Insulation Crimp Height (Maximum) Crimp Width (Ref.) AWG mm² mm In. mm In. 24 -1.65 .065 1.10 0.043 26 -1.55 .061 1.10 0.043 28 -1.45 .057 1.10 0.043 --0.20 1.65 .057 1.10 0.043 --0.08 1.35 .053 1.10 0.043 Wire Size Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No: ATS-639111500 Revision: B Release Date: 03-10-09 Revision Date: 04-18-11 UNCONTROLLED COPY Page 2 of 6 T2 Terminator for 1.50mm (.059") Pitch CLIK-Mate™ Wire-to-Board Crimp Terminal PARTS LIST T2 Terminator 63911-1500 Item Order No Engineering No. Description Quantity Perishable Tooling 63911-1570 63911-1570 Tool Kit (All “Y” Items) REF 1 63444-1007 63444-1007 Conductor Punch 1Y 63445-1012 63445-1012 Conductor Anvil 1Y 2 3 63446-1107 63446-1107 Insulation Punch 1Y 4 63445-1102 63445-1102 Insulation Anvil 1Y 5 63443-0002 63443-0002 Front Cut-Off Plunger 1Y 6 63443-0012 63443-0012 Front Plunger Retainer 1Y Other Components 7 11-18-4083 60707-8 Feed Guide 1 8 11-24-1067 4996-4 Cut-Off Plunger Spring 1 9 63443-0009 63443-0009 Front Scrap Chute 1 10 63443-0024 63443-0024 Key 1 11 63443-0085 63443-0085 Wire Stop L-Bracket 1 12 63443-0090 63443-0090 Wire Stop 1 63443-1717 63443-1717 18.70mm Height Spacer 1 13 63443-2201 63443-2201 1.0mm Coarse Spacer 1 14 63443-2216 63443-2216 16.00mm Coarse Spacer 1 15 63443-2304 63443-2304 3.20mm Fine Spacer 1 16 63443-2801 63443-2801 Front Plunger Striker 1 17 63443-2906 63443-2906 Wire Hold Down Plunger 1 18 19 63443-6003 63443-6003 Rear Cover 1 20 63443-7201 63443-7201 Spring Cover 1 21 63600-0021 63600-0021 Wire Hold Down Spring 1 22 63600-2972 63600-2972 Collar 2 Frame 23 63800-8500 63800-8500 T2 Terminator 1 Hardware 24 N/A N/A M3 by 6 Long SHCS 2** 25 N/A N/A M3 by 6 Long FHCS 1** 26 N/A N/A M4 by 6 Long SHCS 2** 27 N/A N/A M4 by 12 Long BHCS 2** 28 N/A N/A M4 by 14 Long SHCS 2** 29 N/A N/A M4 by 30 Long SHCS 2** 30 N/A N/A M4 by 50 Long SHCS 2** 31 N/A N/A M5 by 12 Long SHCS 1** 32 N/A N/A #10-32 by 3/8”Long BHCS 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-639111500 Revision: B Release Date: 03-10-09 Revision Date: 04-18-11 UNCONTROLLED COPY Page 3 of 6 T2 Terminator for 1.50mm (.059") Pitch CLIK-Mate™ Wire-to-Board Crimp Terminal Assembly Drawing 1 3 21 17 32 (2) 22 20 27 18 (2) 2 5 24 8 28 (2) 19 (2) 11 6 29 (2) 7 4 9 30 12 31 26 (2) 23 15 16 26 13 14 Figure 1 12 10 25 Doc No: ATS-639111500 Revision: B Release Date: 03-10-09 Revision Date: 04-18-11 UNCONTROLLED COPY Page 4 of 6 T2 Terminator for 1.50mm (.059") Pitch CLIK-Mate™ Wire-to-Board Crimp Terminal NOTES Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator. 1. 2. 3. 4. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever. Select T2 Feed finger assembly from Terminator box. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever and to the left of the feed arm spring. 5. Release the feed arm spring. 6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual). TM40 PRESS AND BASE UNIT AND ADAPTER TM42 PRESS 11-40-0123 FEED FINGER ROD 11-40-5307 FEED FINGER ROD COTTER PIN 1/8” X .0295 DIA. WIRE COTTER PIN 1/8” X .0295 DIA. WIRE 11-40-5255 FEED FINGER 11-40-5255 FEED FINGER 11-40-0125 FEED ARM SPRING 11-40-0125 FEED ARM SPRING FEED FINGER ASSEMBLY FOR PRESS TM42 FEED FINGER ASSEMBLY FOR PRESS TM40 Figure 2 Doc No: ATS-639111500 Revision: B Release Date: 03-10-09 Revision Date: 04-18-11 UNCONTROLLED COPY Page 5 of 6 T2 Terminator for 1.50mm (.059") Pitch CLIK-Mate™ Wire-to-Board Crimp Terminal NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor. 5. Wear safety glasses at all times. 6. For recommended maintenance refer to the TM40, TM42 Manual. CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press in place. Reference the TM42 press manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. http://www.molex.com Doc No: ATS-639111500 Revision: B Release Date: 03-10-09 Revision Date: 04-18-11 UNCONTROLLED COPY Page 6 of 6