0639112500

T2 Terminator for Sabre™ Flat Blade Crimp Terminal T2 Terminator Tooling Specification Sheet Part No. 63911-2500 FEATURES




It is ideally suited for mid-volume bench operations This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press Quick punch removal with the push of a button for fast and easy tooling change Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab length T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory requirements SCOPE Products: Sabre™ Flat Blade Crimp Terminal-18-20 AWG, UL1007 wires. Terminal Series No. 43374 43375 Wire Size
Insulation Diameter AWG mm² mm In. 43374-2001 18-20 0.80-0.50 1.80-2.03 .071-.080 43375-2001 18-20 0.80-0.50 1.80-2.03 .071-.080
Insulation crimp to meet IPC/WHMA-A-620 Class 2 compliance. Note: Terminal will accommodate the UL1007 wires. For UL1015 wires use Terminator 63911-2600. Terminal Order No. Strip Length mm In. 3.96-5.54 .156-.218 3.96-5.54 .156-.218 DEFINITION OF TERMS BELL MOUTH BRUSH BEND UP SEAM INSULATION CRIMP ROLLING TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CONDUCTOR COND.CRIMP CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No: ATS-639112500 Revision: B Release Date: 07-09-09 Revision Date: 01-26-10 UNCONTROLLED COPY Page 1 of 6 T2 Terminator for Sabre™ Flat Blade Crimp Terminal CRIMP SPECIFICATION Bell mouth Terminal Series No. 43374 43375 Terminal Series No. mm In. 0.20-0.50 .008-.020 Bend up Bend down Degree (Max) 43374 43375 3 3 Cut-off Tab Maximum mm In. 0.30 .012 Conductor Brush Maximum mm In. 0.76 .030 Punch Width (Ref) Seam Conductor Insulation Degree (Max) mm In mm In Seam shall not be open and no wire allowed out 4 8 2.00 .079 2.40 .095 of the crimping area Twist Roll After crimping, the conductor profile should measure the following. Terminal Series No. 43374 43375 Wire Size AWG 18 20 18 20 mm2 0.80 0.50 0.80 0.50 Conductor Crimp Height mm 1.16-1.26 1.10-1.20 1.16-1.26 1.10-1.20 In. .046-.050 .043-.047 .046-.050 .043-.047 Insulation Crimp Height (Ref) mm In. 2.90 .114 2.50 .098 2.90 .114 2.50 .098 Pull Force Minimum N Lb. 89.0 20.00 57.9 13.00 89.0 20.00 57.9 13.00 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No: ATS-639112500 Revision: B Release Date: 07-09-09 Revision Date: 01-26-10 UNCONTROLLED COPY Page 2 of 6 T2 Terminator for Sabre™ Flat Blade Crimp Terminal PARTS LIST T2 Terminator 63911-2500 Item Order No Engineering No. Description Quantity Perishable Tooling 63911-2570 63911-2570 Tool Kit (All “Y” Items) REF 1 63444-2025 63444-2025 Conductor Punch 1Y 2 63445-2055 63445-2055 Conductor Anvil 1Y 3 63454-0092 63454-0092 Insulation Punch - overlap 1Y 4 63445-2432 63445-2432 Insulation Anvil 1Y 5 63443-0035 63443-0035 Front Cut-Off Plunger 1Y 6 63443-0036 63443-0036 Front Plunger Retainer 1Y Other Components 7 11-18-4083 60707-8 Feed Guide 1 8 63443-0009 63443-0009 Scrap Chute 1 9 63443-0024 63443-0024 Key 1 10 63443-0085 63443-0085 Wire Stop L-Bracket 1 11 63443-0090 63443-0090 Wire Stop 1 12 63443-1719 63443-1719 18.90mm Spacer 1 13 63443-2215 63443-2215 15.00mm Spacer 1 14 63443-2302 63443-2302 3.10mm Spacer 1 15 63443-2801 63443-2801 Front Plunger Striker 1 16 63443-2913 63443-2913 Wire Hold Down Plunger 1 17 63443-6013 63443-6013 Rear Cover 1 18 63443-7201 63443-7201 Spring Cover 1 19 63600-1057 63600-1057 Striker Plunger Spring 1 20 63600-2972 63600-2972 Collar 2 21 63700-0539 63700-0539 Cut-Off Plunger Spring 1 Frame 22 63800-8500 63800-8500 T2 Terminator 1 Hardware 23 N/A N/A M3 by 6 Long SHCS 2** 24 N/A N/A M3 by 6 Long FHCS 1** 25 N/A N/A M4 by 6 Long SHCS 2** 26 N/A N/A M4 by 12 Long BHCS 2** 27 N/A N/A M4 by 14 Long SHCS 2** 28 N/A N/A M4 by 30 Long SHCS 2** 29 N/A N/A M4 by 50 Long SHCS 2** 30 N/A N/A M5 by 12 Long SHCS 1** 31 N/A N/A #10-32 by 3/8”Long BHCS 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-639112500 Revision: B Release Date: 07-09-09 Revision Date: 01-26-10 UNCONTROLLED COPY Page 3 of 6 T2 Terminator for Sabre™ Flat Blade Crimp Terminal Assembly Drawing 1 3 19 15 31 20 18 26 16 2 (2) 5 23 21 28 17 (2) 10 6 27 (2) 7 4 8 29 11 30 25 (2) 14 22 13 11 25 12 9 24 Figure 1 Doc No: ATS-639112500 Revision: B Release Date: 07-09-09 Revision Date: 01-26-10 UNCONTROLLED COPY Page 4 of 6 T2 Terminator for Sabre™ Flat Blade Crimp Terminal NOTES Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator. 1. 2. 3. 4. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever. Select T2 Feed finger assembly from Terminator box. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever and to the left of the feed arm spring. 5. Release the feed arm spring. 6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual). TM40 PRESS AND BASE UNIT AND ADAPTER TM42 PRESS 11-40-0123 FEED FINGER ROD 11-40-5307 FEED FINGER ROD COTTER PIN 1/8” X .0295 DIA. WIRE COTTER PIN 1/8” X .0295 DIA. WIRE 11-40-5255 FEED FINGER 11-40-5255 FEED FINGER 11-40-0125 FEED ARM SPRING 11-40-0125 FEED ARM SPRING FEED FINGER ASSEMBLY FOR PRESS TM42 FEED FINGER ASSEMBLY FOR PRESS TM40 Figure 2 Doc No: ATS-639112500 Revision: B Release Date: 07-09-09 Revision Date: 01-26-10 UNCONTROLLED COPY Page 5 of 6 T2 Terminator for Sabre™ Flat Blade Crimp Terminal NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor. 5. Wear safety glasses at all times. 6. For recommended maintenance refer to the TM40, TM42 Manual. CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press or in place. Reference the TM42 press manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX amerinfo@molex.com Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 feninfo@molex.com Far East South Headquarters Jurong, Singapore 65-6-268-6868 fesinfo@molex.com European Headquarters Munich, Germany 49-89-413092-0 eurinfo@molex.com Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com Doc No: ATS-639112500 Revision: B Release Date: 07-09-09 Revision Date: 01-26-10 UNCONTROLLED COPY Page 6 of 6