0639113100

T2 Terminator for Sabre™ Male Flat Blade Crimp Terminal T2 Terminator Tooling Application Tooling Specification Sheet Order No. 63911-3100 FEATURES




It is ideally suited for mid-volume bench operations This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press Quick punch removal with the push of a button for fast and easy tooling change Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab length T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory requirements SCOPE Products: Sabre™ Male Flat Blade Crimp Terminal, (2) 18 AWG (UL1015), and (2) 20 AWG (UL1015) wire stacked vertically. Terminal Series No. 43178 Terminal Order No. Wire Size and Type Insulation Diameter IPC/WHMA-A620
Terminal

mm In. mm In. Strip Length AWG mm² Type mm In. 43178-2001 (2) 18 (2) 0.80 UL1015 2.85 .112 2.85 .112 43178-2002 3.96-5.54 .156-.218 43178-6001 (2) 20 (2) 0.50 UL1015 2.54 .100 2.54 .100 43178-6002
To achieve optimum IPC-A620 insulation crimps, use this insulation OD range.

Overall insulation OD specification for terminal. Doc No: ATS-639113100 Revision: B Release Date: 01-20-10 Revision Date: 08-30-10 UNCONTROLLED COPY Page 1 of 7 T2 Terminator for Sabre™ Male Flat Blade Crimp Terminal DEFINITION OF TERMS STRIP LENGTH CONDUCTOR CRIMP HEIGHT BRUSH BELL MOUTH BEND UP ROLLING CUT-OFF TAB TWISTING INSULATION CRIMP CONDUCTOR CRIMP BEND DOWN SEAM Wire Feeding Orientation This Applicator and crimp was developed for (2) 20 AWG UL1015 wires in a vertically stacked orientation. See the following illustrations below. WIRES VERTICALLY STACKED WIRES SIDE BY SIDE TERMINAL WIRES SIDE BY SIDE WIRES VERTICALLY STACKED TERMINAL Doc No: ATS-639113100 Revision: B YES Release Date: 01-20-10 Revision Date: 08-30-10 NO UNCONTROLLED COPY Page 2 of 7 T2 Terminator for Sabre™ Male Flat Blade Crimp Terminal CRIMP SPECIFICATION Terminal Series No. 43178 Terminal Series No. Bell mouth mm In. 0.25-1.00 .010-.039 Bend up Bend down Twist Roll Degree 43178 3 Cut-off Tab Maximum mm In. 0.50 .019 Degree 3 4 8 Conductor Brush mm In. 1.50 .059 Punch Width (Ref) Conductor Insulation mm In mm In 3.40 .133 3.60 .142 Seam Seam shall not be open and no wire allowed out of the crimping area After crimping, the conductor profile should measure the following. Terminal Series No. 43178 Wire Size AWG mm2 18 (2) 0.80 (2) 20 (2) 0.50 (2) Crimp Height mm In. 1.75-1.85 .069-.073 1.65-1.75 .065-.069 Pull Force Minimum N Lb. 88.9 20.0 57.9 13.0 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No: ATS-639113100 Revision: B Release Date: 01-20-10 Revision Date: 08-30-10 UNCONTROLLED COPY Page 3 of 7 T2 Terminator for Sabre™ Male Flat Blade Crimp Terminal PARTS LIST T2 Terminator 63911-3100 Item Order No Engineering No. Description Quantity Perishable Tooling 63911-3170 63911-3170 Tool Kit (All “Y” Items) REF 1 63457-3401 63457-3401 Conductor Punch 1Y 2 63445-3443 63445-3443 Conductor Anvil 1Y 3 63446-3623 63446-3623 Insulation Punch 1Y 4 63445-3622 63445-3622 Insulation Anvil 1Y 5 63443-0037 63443-0037 Front Cut-Off Plunger 1Y 6 63443-0038 63443-0038 Front Plunger Retainer 1Y Other Components 7 11-18-4083 60707-8 Feed Guide 1 8 63443-0009 63443-0009 Scrap Chute 1 9 63443-0024 63443-0024 Key 1 10 63443-0082 63443-0082 Striker 1 11 63443-0083 63443-0083 Striker Screw 1 12 63443-0085 63443-0085 Wire Stop L-Bracket 1 13 63443-0090 63443-0090 Wire Stop 1 14 63443-1712 63443-1712 18.20mm Spacer 1 15 63443-2215 63443-2215 15.00mm Spacer 1 16 63443-2301 63443-2301 3.05mm Spacer 1 17 63443-6013 63443-6013 Rear Cover 1 18 63700-0539 63700-0539 Cut-Off Plunger Spring 1 Frame 19 63800-8500 63800-8500 T2 Terminator 1 Hardware 20 N/A N/A M3 by 4 Long Set Screw 1** 21 N/A N/A M3 by 6 Long SHCS 2** 22 N/A N/A M3 by 6 Long FHCS 1** 23 N/A N/A M4 by 6 Long SHCS 2** 24 N/A N/A M4 by 12 Long BHCS 2** 25 N/A N/A M4 by 14 Long SHCS 2** 26 N/A N/A M4 by 50 Long SHCS 2** 27 N/A N/A M5 by 12 Long SHCS 1** 28 N/A N/A #10-32 by 3/8”Long BHCS 1** 29 N/A N/A #10-32 Hex Jam Nut 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-639113100 Revision: B Release Date: 01-20-10 Revision Date: 08-30-10 UNCONTROLLED COPY Page 4 of 7 T2 Terminator for Sabre™ Male Flat Blade Crimp Terminal Assembly Drawing 24 (2) (2) 21 17 1 25 12 3 (2) 7 10 28 27 29 23 11 13 20 5 19 2 13 15 18 16 14 6 9 4 22 26 (2) Doc No: ATS-639113100 Revision: B 8 Figure 1 23 Release Date: 01-20-10 Revision Date: 08-30-10 UNCONTROLLED COPY Page 5 of 7 T2 Terminator for Sabre™ Male Flat Blade Crimp Terminal NOTES Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator. 1. 2. 3. 4. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever. Select T2 Feed finger assembly from Terminator box. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever and to the left of the feed arm spring. 5. Release the feed arm spring. 6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual). TM40 PRESS AND BASE UNIT AND ADAPTER TM42 PRESS 11-40-0123 FEED FINGER ROD 11-40-5307 FEED FINGER ROD COTTER PIN 1/8” X .0295 DIA. WIRE COTTER PIN 1/8” X .0295 DIA. WIRE 11-40-5255 FEED FINGER 11-40-5255 FEED FINGER 11-40-0125 FEED ARM SPRING 11-40-0125 FEED ARM SPRING FEED FINGER ASSEMBLY FOR PRESS TM42 FEED FINGER ASSEMBLY FOR PRESS TM40 Figure 2 Doc No: ATS-639113100 Revision: B Release Date: 01-20-10 Revision Date: 08-30-10 UNCONTROLLED COPY Page 6 of 7 T2 Terminator for Sabre™ Male Flat Blade Crimp Terminal NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor. 5. Wear safety glasses at all times. 6. For recommended maintenance refer to the TM40, TM42 Manual. CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press or in place. Reference the TM42 press manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. http://www.molex.com Doc No: ATS-639113100 Revision: B Release Date: 01-20-10 Revision Date: 08-30-10 UNCONTROLLED COPY Page 7 of 7