0639114200

T2 Terminator for 1.50mm (.059") Pico-SPOX™ Female Crimp Terminal T2 Terminator Tooling Application Tooling Specification Sheet Order No. 63911-4200 FEATURES




It is ideally suited for mid-volume bench operations This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press Quick punch removal with the push of a button for fast and easy tooling change Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab length T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory requirements SCOPE Products: 1.50mm (.059") Pico-SPOX™ Female Crimp Terminal, 24-30 AWG. Insulation Diameter Strip Length IPC/WHMA-A620 (1) Terminal (2) AWG mm² mm In. mm In. mm In. 87421 87421-0000 87421-0001 24-30 0.20-0.05 0.90-1.15 .035-.045 0.70-1.15 .027-.045 1.05-1.54 .041-.061 (1) To achieve optimum IPC-A620 Class 2 insulation crimps, use this insulation OD range (2) Overall insulation OD specification for terminal Terminal Series No. Terminal Order No. Wire Size DEFINITION OF TERMS BELL MOUTH BRUSH BEND UP SEAM INSULATION CRIMP ROLLING TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CONDUCTOR COND.CRIMP CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No: ATS-639114200 Revision: B Release Date: 04-21-09 Revision Date: 06-22-12 UNCONTROLLED COPY Page 1 of 6 T2 Terminator for 1.50mm (.059") Pico-SPOX™ Female Crimp Terminal CRIMP SPECIFICATION Terminal Series No. 87421 Bell mouth mm In. 0.05-0.40 .002-.016 Bend up Bend down Terminal Series No. Twist Degree 87421 3 Cut-off Tab Maximum mm In. 0.15 .006 Roll Degree 3 3 3 Conductor Brush mm In. 0.00-0.50 .000-.020 Punch Width mm (Ref) Conductor Insulation mm In mm In 1.00 .039 1.10 .043 Seam Seam shall not be open and no wire allowed out of the crimping area After crimping, the conductor profile should measure the following. Terminal Series No. 87421 Wire Size AWG mm2 24 0.20 26 0.12 28 0.08 30 0.05 Conductor Crimp Height mm In. 0.56-0.60 .022-.024 0.52-0.58 .020-.023 0.52-0.58 .020-.023 0.52-0.58 .020-.023 Pull Force Minimum N Lb. 29.4 6.6 19.6 4.4 9.8 2.2 4.9 1.1 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No: ATS-639114200 Revision: B Release Date: 04-21-09 Revision Date: 06-22-12 UNCONTROLLED COPY Page 2 of 6 T2 Terminator for 1.50mm (.059") Pico-SPOX™ Female Crimp Terminal PARTS LIST T2 Terminator 63911-4200 Item Order No Engineering No. Description Quantity Perishable Tooling 63911-4270 63911-4270 Tool Kit (All “Y” Items) REF 1 63444-1002 63444-1002 Conductor Punch 1Y 63445-1010 63445-1010 Conductor Anvil 1Y 2 3 63446-1110 63446-1110 Insulation Punch 1Y 4 63445-1129 63445-1129 Insulation Anvil 1Y 5 63443-0005 63443-0005 Front Cut-Off Plunger 1Y 6 63443-0012 63443-0012 Front Plunger Retainer 1Y Other Components (REF 114250) 7 11-18-4094 60709A111 Front Cover 1 8 11-24-1067 4996-4 Cut-Off Plunger Spring 1 9 63443-0009 63443-0009 Front Scrap Chute 1 10 63443-0024 63443-0024 Key 1 11 63443-0085 63443-0085 Wire Stop L-Bracket 1 12 63443-0090 63443-0090 Wire Stop 1 63443-1703 63443-1703 Height Spacer (17.30mm) 1 13 63443-2217 63443-2217 Coarse Spacer (17.00mm) 1 14 63443-2306 63443-2306 Fine Spacer (3.30mm) 1 15 63443-2801 63443-2801 Front Plunger Striker 1 16 63443-2908 63443-2908 Wire Hold Down Plunger 1 17 18 63443-6003 63443-6003 Rear Cover 1 19 63443-7201 63443-7201 Spring Cover 1 20 63600-2972 63600-2972 Collar 2 21 63600-0021 63600-0021 Wire Hold Down Spring 1 Frame 22 63800-8500 63800-8500 T2 Terminator 1 23 63860-2015 63860-2015 Drag Frame Modified 1 Hardware 24 N/A N/A M3 by 6 Long SHCS 2** 25 N/A N/A M3 by 6 Long FHCS 1** 26 N/A N/A M4 by 6 Long SHCS 2** 27 N/A N/A M4 by 12 Long BHCS 2** 28 N/A N/A M4 by 14 Long SHCS 2** 29 N/A N/A M4 by 30 Long SHCS 2** 30 N/A N/A M4 by 50 Long SHCS 2** 31 N/A N/A M5 by 12 Long SHCS 1** 32 N/A N/A #10-32 by 3/8”Long BHCS 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-639114200 Revision: B Release Date: 04-21-09 Revision Date: 06-22-12 UNCONTROLLED COPY Page 3 of 6 T2 Terminator for 1.50mm (.059") Pico-SPOX™ Female Crimp Terminal Assembly Drawing 1 3 21 16 32 (2) 20 19 27 17 (2) 2 5 24 8 29 (2) 18 (2) 11 6 28 (2) 7 4 9 30 12 31 26 (2) 23 22 14 15 12 26 13 Figure 1 10 25 Doc No: ATS-639114200 Revision: B Release Date: 04-21-09 Revision Date: 06-22-12 UNCONTROLLED COPY Page 4 of 6 T2 Terminator for 1.50mm (.059") Pico-SPOX™ Female Crimp Terminal NOTES Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator. 1. 2. 3. 4. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever. Select T2 Feed finger assembly from Terminator box. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever and to the left of the feed arm spring. 5. Release the feed arm spring. 6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual). TM40 PRESS AND BASE UNIT AND ADAPTER TM42 PRESS 11-40-0123 FEED FINGER ROD 11-40-5307 FEED FINGER ROD COTTER PIN 1/8” X .0295 DIA. WIRE COTTER PIN 1/8” X .0295 DIA. WIRE 11-40-5255 FEED FINGER 11-40-5255 FEED FINGER 11-40-0125 FEED ARM SPRING 11-40-0125 FEED ARM SPRING FEED FINGER ASSEMBLY FOR PRESS TM42 FEED FINGER ASSEMBLY FOR PRESS TM40 Figure 2 Doc No: ATS-639114200 Revision: B Release Date: 04-21-09 Revision Date: 06-22-12 UNCONTROLLED COPY Page 5 of 6 T2 Terminator for 1.50mm (.059") Pico-SPOX™ Female Crimp Terminal NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor. 5. Wear safety glasses at all times. 6. For recommended maintenance refer to the TM40, TM42 Manual. CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press in place. Reference the TM42 press manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Visit our Web site at http://www.molex.com Doc No: ATS-639114200 Revision: B Release Date: 04-21-09 Revision Date: 06-22-12 UNCONTROLLED COPY Page 6 of 6