0639116000

T2 Terminator for CRC™ Power Crimp Pin and Socket Terminals T2 Terminator Tooling Application Tooling Specification Sheet Order No. 63911-6000 FEATURES




It is ideally suited for mid-volume bench operations This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press Quick punch removal with the push of a button for fast and easy tooling change Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab length T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory requirements SCOPE Products: CRC™ (Compact Robot Connector) Power Crimp Pin and Socket Terminals, 18-22 AWG. Terminal Series No. 56193 56194 Wire Size Insulation Diameter Strip Length Terminal Order No. mm² mm In. mm In. AWG 56193-4028 56193-4085 14-18 2.00-0.80 2.60-3.80 .102-.150 3.70-4.10 .146-.161 56193-4099 56194-9028 56194-9085 14-18 2.00-0.80 2.60-3.80 .102-.150 3.70-4.10 .146-.161 56194-9099 DEFINITION OF TERMS BEND UP STRIP LENGTH CONDUCTOR BRUSH BELL MOUTH SEAM ROLLING TWISTING WIRE CONDUCTOR CRIMP CUT-OFF TAB BEND DOWN The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No: ATS-639116000 Revision: A Release Date: 06-29-10 Revision Date: 06-29-10 UNCONTROLLED COPY Page 1 of 6 T2 Terminator for CRC™ Power Crimp Pin and Socket Terminals CRIMP SPECIFICATION Terminal Series No. 56193 56194 Terminal Series No. 56193 56194 Bell mouth mm In. 0.10-0.50 .004-.020 0.10-0.50 .004-.020 Bend up Bend down Degree (Max) 3 3 3 3 Cut-off Tab Maximum mm In. 0.25 .010 0.25 .010 Conductor Brush mm In. 0.20-1.00 .008-.039 0.20-1.00 .008-.039 Punch Width mm (Ref) Seam Conductor Seam shall not be open Degree (Max) mm In and no wire allowed out 3 6 2.60 .102 of the crimping area 3 6 2.60 .102 Twist Roll After crimping, the crimp profiles should measure the following: Terminal Wire Size Actual mm² Series No. 56193 56194 14 AWG 16 AWG 18 AWG 14 AWG 16 AWG 18 AWG 2.00 1.30 0.80 2.00 1.30 0.80 Conductor Crimp Crimp Height Crimp Width (Ref.) mm In. mm In. 1.41-1.51 .056-.059 2.65 .104 1.39-1.49 .055-.058 2.65 .104 1.20-1.30 .047-.051 2.65 .104 1.41-1.51 .056-.059 2.65 .104 1.39-1.49 .055-.058 2.65 .104 1.20-1.30 .047-.051 2.65 .104 Pull Force Minimum N Lb. 147.0 33.05 127.4 28.64 88.2 19.83 147.0 33.05 127.4 28.64 88.2 19.83
Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No: ATS-639116000 Revision: A Release Date: 06-29-10 Revision Date: 06-29-10 UNCONTROLLED COPY Page 2 of 6 T2 Terminator for CRC™ Power Crimp Pin and Socket Terminals PARTS LIST T2 Terminator 63911-6000 Item Order No Engineering No. Description Quantity Perishable Tooling 63911-6070 63911-6070 Tool Kit (All “Y” Items) REF 63457-0074 63457-0074 Conductor Punch 1Y 1 63455-0101 63455-0101 Conductor Anvil 1Y 2 63443-0005 63443-0005 Front Cut-Off Plunger 1Y 3 63443-0012 63443-0012 Front Plunger Retainer 1Y 4 Other Components 5 11-17-0022 1739-21 Hold Down Spring 1 6 11-18-4083 60707-8 Feed Guide 1 7 63443-0009 63443-0009 Front Scrap Chute 1 8 63443-0024 63443-0024 Key 1 9 63443-0085 63443-0085 Wire Stop L-Bracket 1 10 63443-0090 63443-0090 Wire Stop 1 11 63443-0093 63443-0093 Shank 1 12 63443-1719 63443-1719 18.90mm Height Spacer 1 13 63443-2214 63443-2214 14.00mm Spacer 1 14 63443-2315 63443-2315 3.75mm Spacer 1 63443-3101 63443-3101 Front Plunger Striker 1 15 63443-6007 63443-6007 Rear Cover 1 16 17 63454-0101 63454-0101 Punch Spacer 1 18 63890-0095 63890-0095 Terminal Hold Down 1 19 63700-0539 63700-0539 Cut-off Plunger Spring 1 Frame 20 63800-8500 63800-8500 T2 Terminator 1 Hardware 21 N/A N/A M3 by 6 Long FHCS 1** 22 N/A N/A M3 by 6 Long SHCS 2** 23 N/A N/A M3 by 8 Long SHCS 1** 24 N/A N/A M4 by 6 Long SHCS 2** 25 N/A N/A M4 by 12 Long BHCS 2** 26 N/A N/A M4 by 14 Long SHCS 2** 27 N/A N/A M4 by 45 Long SHCS 2** 28 N/A N/A M5 by 12 Long SHCS 1** 29 N/A N/A #10-32 by 3/8”Long BHCS 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-639116000 Revision: A Release Date: 06-29-10 Revision Date: 06-29-10 UNCONTROLLED COPY Page 3 of 6 T2 Terminator for CRC™ Power Crimp Pin and Socket Terminals Assembly Drawing 5 11 1 17 15 25 (2) 23 16 18 9 6 29 26 (2) 22 (2) 10 28 3 20 14 19 2 10 24 13 4 12 8 Figure 1 21 27 (2) Doc No: ATS-639116000 Revision: A 7 24 Release Date: 06-29-10 Revision Date: 06-29-10 UNCONTROLLED COPY Page 4 of 6 T2 Terminator for CRC™ Power Crimp Pin and Socket Terminals NOTES Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator. 1. 2. 3. 4. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever. Select T2 Feed finger assembly from Terminator box. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever and to the left of the feed arm spring. 5. Release the feed arm spring. 6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual). TM40 PRESS AND BASE UNIT AND ADAPTER TM42 PRESS 11-40-0123 FEED FINGER ROD 11-40-5307 FEED FINGER ROD COTTER PIN 1/8” X .0295 DIA. WIRE COTTER PIN 1/8” X .0295 DIA. WIRE 11-40-5255 FEED FINGER 11-40-5255 FEED FINGER 11-40-0125 FEED ARM SPRING 11-40-0125 FEED ARM SPRING FEED FINGER ASSEMBLY FOR PRESS TM42 FEED FINGER ASSEMBLY FOR PRESS TM40 Figure 2 Doc No: ATS-639116000 Revision: A Release Date: 06-29-10 Revision Date: 06-29-10 UNCONTROLLED COPY Page 5 of 6 T2 Terminator for CRC™ Power Crimp Pin and Socket Terminals NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor. 5. Wear safety glasses at all times. 6. For recommended maintenance refer to the TM40, TM42 Manual. CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press in place. Reference the TM42 press manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. http://www.molex.com Doc No: ATS-639116000 Revision: A Release Date: 06-29-10 Revision Date: 06-29-10 UNCONTROLLED COPY Page 6 of 6