0639118800

T2 Terminator Micro-Fit 3.0™ Crimp Terminals T2 Terminator Tooling Application Tooling Specification Sheet Order No. 63911-8800 FEATURES      It is ideally suited for mid-volume bench operations This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press Quick punch removal with the push of a button for fast and easy tooling change Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab length T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory requirements SCOPE Products: Micro-Fit 3.0™ Crimp Terminal, Male and Female, 20-24 AWG. Terminal Series No. Terminal Order No. Wire Size Insulation Diameter IPC/WHMA-A620 (1) Terminal (2) mm In. mm In. AWG mm² 43030-0001 43030-0051 43030-0002 43030-0052 43030 20-24 0.50-0.20 1.10-1.30 .043-.051 0.90-1.85 43030-0003 43030-0053 43030-1001 43031-0001 43031-0051 43031-0002 43031-0052 43031 43031-0003 43031-0053 20-24 0.50-0.20 1.10-1.30 .043-.051 0.90-1.85 43031-0017 43031-0102 43031-0018 43031-0103 44372 44372-0002 44372-3606 20-24 0.50-0.20 1.10-1.30 .043-.051 0.90-1.85 45773-0001 45773-0002 45773 20-24 0.50-0.20 1.10-1.30 .043-.051 0.90-1.85 45773-0003 45773-0053 45807 45807-0004 20-24 0.50-0.20 1.10-1.30 .043-.051 0.90-1.85 (1) To achieve optimum IPC-A620 Class 2 insulation crimps, use this insulation OD range (2) Overall insulation OD specification for terminal Terminator 63911-8900 should be used for insulation OD 0.91-1.09mm (.036-.043 inch) Terminator 63910-4500 should be used for insulation OD 1.30-1.85mm (.051-.073 inch) Doc No: ATS-639118800 Revision: D Release Date: 08-17-07 Revision Date: 06-23-16 Strip Length mm In. .035-.073 2.54-2.92 .100-.115 .035-.073 2.54-2.92 .100-.115 .035-.073 2.54-2.92 .100-.115 .035-.073 2.54-2.92 .100-.115 .035-.073 2.54-2.92 .100-.115 UNCONTROLLED COPY Page 1 of 6 T2 Terminator Micro-Fit 3.0™ Crimp Terminals DEFINITION OF TERMS BEND UP BELL MOUTH BRUSH SEAM INSULATION CRIMP ROLLING TWISTING STRIP LENGTH BEND DOWN CONDUCTOR COND.CRIMP CRIMP HEIGHT CUT-OFF TAB The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. CRIMP SPECIFICATION Terminal Series No. 43030 45773 43031 45807 44372 Bell mouth mm In. 0.05-0.40 .002-.016 Bend up Bend down Twist Terminal Series No. Degree 43030 43031 44372 45773 45807 3 3 Cut-off Tab Maximum mm In. 3 3 0.15 Roll Degree 4 8 4 8 .006 Conductor Brush mm In. 0.20-0.80 .008-.031 Punch Width mm (Ref) Seam Conductor Insulation mm In mm In Seam shall not be open 1.40 .055 1.60 .063 and no wire allowed out of the crimping area 1.40 .055 1.60 .063 After crimping, the conductor profile should measure the following. Terminal Series No. 43030 43031 44372 45773 45807 Wire Size Conductor Crimp Height Insulation Crimp Height Pull Force Minimum AWG mm2 mm In. mm In. N Lb. 20 0.50 0.91-0.99 .036-.039 2.30 max .090 max 57.9 13.0 22 0.35 0.84-0.91 .033-.036 2.30 max .090 max 35.6 8.0 24 0.20 0.79-0.84 .031-.033 2.30 max .090 max 22.3 5.0 20 0.50 0.91-0.99 .036-.039 2.30 max .090 max 57.9 13.0 22 0.35 0.84-0.91 .033-.036 2.30 max .090 max 35.6 8.0 24 0.20 0.79-0.84 .031-.033 2.30 max .090 max 22.3 5.0 20 0.50 0.91-0.99 .036-.039 2.30 max .090 max 57.9 13.0 22 0.35 0.84-0.91 .033-.036 2.30 max .090 max 35.6 8.0 24 0.20 0.79-0.84 .031-.033 2.30 max .090 max 22.3 5.0 20 0.50 0.91-0.99 .036-.039 2.30 max .090 max 57.9 13.0 22 0.35 0.84-0.91 .033-.036 2.30 max .090 max 35.6 8.0 24 0.20 0.79-0.84 .031-.033 2.30 max .090 max 22.3 5.0 20 0.50 0.91-0.99 .036-.039 2.30 max .090 max 57.9 13.0 22 0.35 0.84-0.91 .033-.036 2.30 max .090 max 35.6 8.0 24 0.20 0.79-0.84 .031-.033 2.30 max .090 max 22.3 5.0 Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No: ATS-639118800 Revision: D Release Date: 08-17-07 Revision Date: 06-23-16 UNCONTROLLED COPY Page 2 of 6 T2 Terminator Micro-Fit 3.0™ Crimp Terminals PARTS LIST T2 Terminator 63911-8800 Item Order No Engineering No. Description Quantity Perishable Tooling 63911-8870 63911-8870 Tool Kit (All “Y” Items) REF 1 63444-1421 63444-1421 Conductor Punch 1Y 2 63445-1436 63445-1436 Conductor Anvil 1Y 3 63446-1610 63446-1610 Insulation Punch 1Y 4 63445-1614 63445-1614 Insulation Anvil 1Y 5 63443-0002 63443-0002 Front Cut-Off Plunger 1Y 6 63443-0012 63443-0012 Front Plunger Retainer 1Y Other Components 7 11-18-4083 60707-8 Feed Guide 1 8 11-24-1067 4996-4 Cut-Off Plunger Spring 1 9 63443-0009 63443-0009 Front Scrap Chute 1 10 63443-0024 63443-0024 Key 1 11 63443-0085 63443-0085 Wire Stop L-Bracket 1 12 63443-0090 63443-0090 Wire Stop 1 13 63443-1703 63443-1703 Height Spacer (17.30mm) 1 14 63443-2216 63443-2216 Coarse Spacer (16.00mm) 1 15 63443-2302 63443-2302 Fine Spacer (3.10mm) 1 16 63443-2801 63443-2801 Front Plunger Striker 1 17 63443-2904 63443-2904 Wire Hold Down Plunger 1 18 63443-6003 63443-6003 Rear Cover 1 19 63443-7201 63443-7201 Spring Cover 1 20 63600-1057 63600-1057 Compression Spring 1 21 63600-2972 63600-2972 Collar 2 Frame 22 63800-8500 63800-8500 T2 Terminator 1 Hardware 23 N/A N/A M3 by 6 Long SHCS 2** 24 N/A N/A M3 by 6 Long FHCS 1** 25 N/A N/A M4 by 6 Long SHCS 2** 26 N/A N/A M4 by 12 Long BHCS 2** 27 N/A N/A M4 by 14 Long SHCS 2** 28 N/A N/A M4 by 30 Long SHCS 2** 29 N/A N/A M4 by 45 Long SHCS 2** 30 N/A N/A M5 by 12 Long SHCS 1** 31 N/A N/A #10-32 by 3/8”Long BHCS 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-639118800 Revision: D Release Date: 08-17-07 Revision Date: 06-23-16 UNCONTROLLED COPY Page 3 of 6 T2 Terminator Micro-Fit 3.0™ Crimp Terminals Assembly Drawing 1 3 20 16 31 (2) 21 19 26 17 (2) 2 5 23 (2) 8 28 18 (2) 11 6 27 (2) 7 4 (2) 29 9 12 30 25 22 14 12 25 15 13 10 Figure 1 Doc No: ATS-639118800 Revision: D Release Date: 08-17-07 Revision Date: 06-23-16 24 UNCONTROLLED COPY Page 4 of 6 T2 Terminator Micro-Fit 3.0™ Crimp Terminals NOTES Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator. 1. 2. 3. 4. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever. Select T2 Feed finger assembly from Terminator box. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever and to the left of the feed arm spring. 5. Release the feed arm spring. 6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual). TM40 PRESS AND BASE UNIT AND ADAPTER TM42 PRESS 11-40-0123 FEED FINGER ROD 11-40-5307 FEED FINGER ROD COTTER PIN 1/8” X .0295 DIA. WIRE COTTER PIN 1/8” X .0295 DIA. WIRE 11-40-5255 FEED FINGER 11-40-5255 FEED FINGER 11-40-0125 FEED ARM SPRING 11-40-0125 FEED ARM SPRING FEED FINGER ASSEMBLY FOR PRESS TM42 FEED FINGER ASSEMBLY FOR PRESS TM40 Figure 2 Doc No: ATS-639118800 Revision: D Release Date: 08-17-07 Revision Date: 06-23-16 UNCONTROLLED COPY Page 5 of 6 T2 Terminator Micro-Fit 3.0™ Crimp Terminals NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor. 5. Wear safety glasses at all times. 6. For recommended maintenance refer to the TM40, TM42 Manual. CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press in place. Reference the TM42 press manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. CAUTION: Molex tooling crimp specifications are valid only when used with Molex terminals and tooling manufactured by Molex and sold by Molex or authorized distributors ("Molex Tooling"). When using tooling other than Molex Tooling with Molex specific connector systems listed in our ATS documents, the Molex tooling qualification does not apply and the responsibility for full CAUTION qualification of the connector system is that of the customer. Molex accepts no liability for connector performance or tooling support where tooling other than Molex Tooling is used or where Molex Tooling is modified. CAUTION: “A-620 and other industry standards do not supersede the manufacturer’s specifications. Some terminals designed over 20 years ago may not meet the desired physical attributes for some of. CAUTION today’s standards. However, these terminals will still perform electrically at an acceptable quality level based on qualification testing and years of successful performance in the field. Application Tooling Support 2200 Wellington Court Lisle, IL 60532 USA Phone: +1-402-458-TOOL (8665) E-mail: applicationtooling@molex.com Visit our Website at www.molex.com/applicationtooling Doc No: ATS-639118800 Revision: D Release Date: 08-17-07 Revision Date: 06-23-16 UNCONTROLLED COPY Page 6 of 6