0639119400

T2 Terminator for 1.00mm (.039") Pitch Wire-to-Board Crimp Terminal T2 Terminator Tooling Specification Sheet Order No. 63911-9400 FEATURES




It is ideally suited for mid-volume bench operations This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press Quick punch removal with the push of a button for fast and easy tooling change Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab length T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory requirements SCOPE Products: 1.00mm (.039") Pitch Pico-Clasp™ Wire-to-Board Crimp Terminal, 28-32 AWG. Terminal Series No. 501193 501334 Insulation Diameter Strip Length Maximum
AWG mm² mm In. mm In. 501193-2000 501193-0099 28-32 .086-.031 0.80 .031 1.00-1.30 .039-.051 501334-0000 28-32 .086-.031 0.80 .031 1.00-1.30 .039-.051
For optimum insulation crimp, use wire diameter below .69mm / .027” Wire Size Terminal Order No. DEFINITION OF TERMS BEND UP BRUSH BELL MOUTH CONDUCTOR CRIMP ROLLING SEAM INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No: ATS-639119400 Revision: A Release Date: 06-10-10 Revision Date: 06-10-10 UNCONTROLLED COPY Page 1 of 6 T2 Terminator for 1.00mm (.039") Pitch Wire-to-Board Crimp Terminal CRIMP SPECIFICATION Bell mouth mm In. 0.05-0.30 .002-.012 0.05-0.30 .002-.012 Terminal Series No. 501193 501334 Terminal Series No. Cut-off Tab Maximum mm In. 0.10 .004 0.10 .004 Bend up Bend down Twist Roll Degree Degree 3 6 3 6 501193 501334 3 3 3 3 Conductor Brush mm In. 0.10-0.50 .004-.020 0.10-0.50 .004-.020 Punch Width (Ref) Conductor Insulation mm In mm In 0.70 .028 0.75 .030 0.70 .028 0.75 .030 Seam Seam shall not be open and no wire allowed out of the crimping area After crimping, the conductor profile should measure the following. Terminal Series No. 501193 501334 Wire Size AWG 28 30 32 28 30 32 mm2 .086 .055 .031 .086 .055 .031 Crimp Height Conductor Insulation (Ref) mm In. mm In. 0.44-0.48 .017-.019 1.00 .039 0.41-0.45 .016-.018 0.95 .037 0.39-0.43 .015-.017 0.90 .035 0.44-0.48 .017-.019 1.00 .039 0.41-0.45 .016-.018 0.95 .037 0.39-0.43 .015-.017 0.90 .035 Pull Force Minimum N Lb. 9.8 2.20 4.9 1.10 3.4 0.76 9.8 2.20 4.9 1.10 3.4 0.76 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No: ATS-639119400 Revision: A Release Date: 06-10-10 Revision Date: 06-10-10 UNCONTROLLED COPY Page 2 of 6 T2 Terminator for 1.00mm (.039") Pitch Wire-to-Board Crimp Terminal PARTS LIST T2 Terminator 63911-9400 Item Order No Engineering No. Description Quantity Perishable Tooling 63911-9470 63911-9470 Tool Kit (All “Y” Items) REF 63444-0705 63444-0705 Conductor Punch 1Y 1 63445-0718 63445-0718 Combination Anvil 1Y 2 63454-0115 63454-0115 Insulation Punch 1Y 3 4 63443-0003 63443-0003 Front Cut-Off Plunger 1Y 5 63443-0012 63443-0012 Front Plunger Retainer 1Y Other Components 6 11-18-4083 60707-8 Feed Guide 1 7 11-24-1067 4996-4 Cut-Off Plunger Spring 1 8 63443-0009 63443-0009 Front Scrap Chute 1 9 63443-0021 63443-0021 Key 1 10 63443-2516 63443-2516 Anvil Mount 1 11 63443-2805 63443-2805 Front Plunger Striker 1 63443-2903 63443-2903 Wire Hold Down Plunger 1 12 63443-4029 63443-4029 Wire Stop 1 13 63443-6001 63443-6001 Rear Cover 1 14 15 63443-7201 63443-7201 Spring Cover 1 16 63600-0021 63600-0021 Wire Hold Down Spring 1 17 63600-2972 63600-2972 Collar 2 Frame 18 63800-8500 63800-8500 T2 Terminator 1 Hardware 19 N/A N/A 2mm by 8 Long Roll Pin 1** 20 N/A N/A M3 by 6 Long SHCS 2** 21 N/A N/A M4 by 6 Long SHCS 1** 22 N/A N/A M4 by 12 Long BHCS 2** 23 N/A N/A M4 by 16 Long SHCS 1** 24 N/A N/A M4 by 30 Long SHCS 2** 25 N/A N/A M4 by 45 Long SHCS 2** 26 N/A N/A #10-32 by 3/8”Long BHCS 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-639119400 Revision: A Release Date: 06-10-10 Revision Date: 06-10-10 UNCONTROLLED COPY Page 3 of 6 T2 Terminator for 1.00mm (.039") Pitch Wire-to-Board Crimp Terminal Assembly Drawing 1 3 16 11 26 17 15 (2) 22 12 (2) 2 4 20 24 7 (2) 14 (2) 5 6 8 21 25 (2) 23 18 Figure 1 13 10 9 19 Doc No: ATS-639119400 Revision: A Release Date: 06-10-10 Revision Date: 06-10-10 UNCONTROLLED COPY Page 4 of 6 T2 Terminator for 1.00mm (.039") Pitch Wire-to-Board Crimp Terminal NOTES Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator. 1. 2. 3. 4. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever. Select T2 Feed finger assembly from Terminator box. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever and to the left of the feed arm spring. 5. Release the feed arm spring. 6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual). TM40 PRESS AND BASE UNIT AND ADAPTER TM42 PRESS 11-40-0123 FEED FINGER ROD 11-40-5307 FEED FINGER ROD COTTER PIN 1/8” X .0295 DIA. WIRE COTTER PIN 1/8” X .0295 DIA. WIRE 11-40-5255 FEED FINGER 11-40-5255 FEED FINGER 11-40-0125 FEED ARM SPRING 11-40-0125 FEED ARM SPRING FEED FINGER ASSEMBLY FOR PRESS TM42 FEED FINGER ASSEMBLY FOR PRESS TM40 Figure 2 Doc No: ATS-639119400 Revision: A Release Date: 06-10-10 Revision Date: 06-10-10 UNCONTROLLED COPY Page 5 of 6 T2 Terminator for 1.00mm (.039") Pitch Wire-to-Board Crimp Terminal NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor. 5. Wear safety glasses at all times. 6. For recommended maintenance refer to the TM40, TM42 Manual. CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press or in place. Reference the TM42 press manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. http://www.molex.com Doc No: ATS-639119400 Revision: A Release Date: 06-10-10 Revision Date: 06-10-10 UNCONTROLLED COPY Page 6 of 6