0639119500

T2 Terminator for 3.7 LED Connector Plug Crimp Terminal T2 Terminator Tooling Specification Sheet Order No. 63911-9500 FEATURES




It is ideally suited for mid-volume bench operations This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press Quick punch removal with the push of a button for fast and easy tooling change Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab length T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory requirements SCOPE Products: 3.7 LED Connector Plug Crimp Terminal, 26-28 AWG. Terminal Series No. 503485 Terminal Order No. Insulation Diameter IPC/WHMA-A620
Terminal

mm In. mm In. Wire Size AWG mm² Strip Length mm In. 503485-0000 26-28 .141-.079 0.93-1.14 .037-.045 0.93-1.14 .037-.045 1.30-1.50 .051-.059
To achieve optimum IPC-A620 insulation crimps, use this insulation OD range.

Overall insulation OD specification for terminal. DEFINITION OF TERMS BEND UP BRUSH BELL MOUTH CONDUCTOR CRIMP ROLLING SEAM INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No: ATS-639119500 Revision: A Release Date: 06-07-10 Revision Date: 06-07-10 UNCONTROLLED COPY Page 1 of 6 T2 Terminator for 3.7 LED Connector Plug Crimp Terminal CRIMP SPECIFICATION Bell mouth Mm In. 0.10-0.30 .004-.012 Terminal Series No. 503485 Terminal Series No. Bend up Bend down Twist Degree 503485 3 Cut-off Tab Maximum mm In. 0.15 .006 Roll Degree 3 6 3 Conductor Brush mm In. 0.10-0.40 .004-.016 Punch Width mm (Ref) Seam Conductor Insulation Seam shall not be open mm In mm In and no wire allowed out of the crimping area 0.80 .031 1.30 .051 After crimping, the conductor profile should measure the following. Wire Size Terminal Series No. AWG mm2 503485 26 28 Conductor Crimp Pull Force Crimp Height Crimp Width (Ref.) Minimum mm In. mm In. N Lb. 0.14 0.56-0.61 .022-.024 0.85 .033 9.80 2.20 0.08 0.53-0.58 .021-.023 0.85 .033 9.80 2.20 Wire Size Terminal Ordr No. AWG mm2 503485 26 28 0.14 0.08 Insulation Crimp Width (Ref.) In. mm In. .051-.059 1.35 .053 .051-.059 1.35 .053 Crimp Height mm 1.30-1.50 1.30-1.50 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No: ATS-639119500 Revision: A Release Date: 06-07-10 Revision Date: 06-07-10 UNCONTROLLED COPY Page 2 of 6 T2 Terminator for 3.7 LED Connector Plug Crimp Terminal PARTS LIST T2 Terminator 63911-9500 Item Order No Engineering No. Description Quantity Perishable Tooling 63911-9570 63911-9570 Tool Kit (All “Y” Items) REF 63457-0072 63457-0072 Conductor Punch 1Y 1 63455-0099 63455-0099 Conductor Anvil 1Y 2 63454-0119 63454-0119 Insulation Punch 1Y 3 63456-0082 63456-0082 Insulation Anvil 1Y 4 5 63443-0005 63443-0005 Front Cut-Off Plunger 1Y 6 63443-0012 63443-0012 Front Plunger Retainer 1Y Other Components 7 11-18-4083 60707-8 Feed Guide 1 8 11-24-1067 4996-4 Cut-Off Plunger Spring 1 9 63443-0009 63443-0009 Front Scrap Chute 1 10 63443-0024 63443-0024 Key 1 11 63443-0085 63443-0085 Wire Stop L-Bracket 1 12 63443-0090 63443-0090 Wire Stop 1 63443-2201 63443-2201 1.00mm Coarse Spacer 1 13 63443-2216 63443-2216 16.00mm Coarse Spacer 1 14 63443-2312 63443-2312 3.60mm Fine Spacer 1 15 16 63443-2805 63443-2805 Front Plunger Striker 1 17 63443-2905 63443-2905 Wire Hold Down Plunger 1 18 63443-6001 63443-6001 Rear Cover 1 19 63443-7201 63443-7201 Spring Cover 1 20 63600-0021 63600-0021 Wire Hold Down Spring 1 21 63600-2972 63600-2972 Collar 2 63890-0093 63890-0093 Height Spacer 1 22 Frame 23 63800-8500 63800-8500 T2 Terminator 1 Hardware 24 N/A N/A M3 by 6 Long SHCS 2** 25 N/A N/A M3 by 6 Long FHCS 1** 26 N/A N/A M4 by 6 Long SHCS 2** 27 N/A N/A M4 by 12 Long BHCS 2** 28 N/A N/A M4 by 14 Long SHCS 2** 29 N/A N/A M4 by 30 Long SHCS 2** 30 N/A N/A M4 by 50 Long SHCS 2** 31 N/A N/A M5 by 12 Long SHCS 1** 32 N/A N/A #10-32 by 3/8”Long BHCS 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-639119500 Revision: A Release Date: 06-07-10 Revision Date: 06-07-10 UNCONTROLLED COPY Page 3 of 6 T2 Terminator for 3.7 LED Connector Plug Crimp Terminal Assembly Drawing 1 3 20 16 32 21 (2) 19 27 (2) 17 2 5 24 8 29 (2) 18 (2) 11 6 7 28 4 9 30 (2) 12 31 26 (2) 13 23 14 12 26 15 Figure 1 22 10 25 Doc No: ATS-639119500 Revision: A Release Date: 06-07-10 Revision Date: 06-07-10 UNCONTROLLED COPY Page 4 of 6 T2 Terminator for 3.7 LED Connector Plug Crimp Terminal NOTES Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator. 1. 2. 3. 4. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever. Select T2 Feed finger assembly from Terminator box. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever and to the left of the feed arm spring. 5. Release the feed arm spring. 6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual). TM40 PRESS AND BASE UNIT AND ADAPTER TM42 PRESS 11-40-0123 FEED FINGER ROD 11-40-5307 FEED FINGER ROD COTTER PIN 1/8” X .0295 DIA. WIRE COTTER PIN 1/8” X .0295 DIA. WIRE 11-40-5255 FEED FINGER 11-40-5255 FEED FINGER 11-40-0125 FEED ARM SPRING 11-40-0125 FEED ARM SPRING FEED FINGER ASSEMBLY FOR PRESS TM42 FEED FINGER ASSEMBLY FOR PRESS TM40 Figure 2 Doc No: ATS-639119500 Revision: A Release Date: 06-07-10 Revision Date: 06-07-10 UNCONTROLLED COPY Page 5 of 6 T2 Terminator for 3.7 LED Connector Plug Crimp Terminal NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor. 5. Wear safety glasses at all times. 6. For recommended maintenance refer to the TM40, TM42 Manual. CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press or in place. Reference the TM42 press manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. http://www.molex.com Doc No: ATS-639119500 Revision: A Release Date: 06-07-10 Revision Date: 06-07-10 UNCONTROLLED COPY Page 6 of 6