0639120500

T2 Terminator for. Splash Proof Wire-to-Wire Crimp Terminal T2 Terminator Tooling Application Tooling Specification Sheet Order No. 63912-0500 FEATURES




It is ideally suited for mid-volume bench operations This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press Quick punch removal with the push of a button for fast and easy tooling change Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab length T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory requirements SCOPE Products: 2.5 Mini Splash Proof Wire-to-Wire Crimp Terminal 20-22 AWG. Terminal Series No. 50147 50148 Wire Size Insulation Diameter Strip Length AWG mm² mm In. mm In. 22 --AVSS-0.3 CAVS-0.3 CAVUS-0.3 50147-8000 1.40-1.90 .075-.055 2.00-2.50 .078-.098 50148-8000 20 --AVSS-0.5 CAVS-0.5 CAVUS-0.5 Terminal Order No. DEFINITION OF TERMS BELL MOUTH BRUSH BEND UP SEAM INSULATION CRIMP ROLLING TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CONDUCTOR COND.CRIMP CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of any terminal listed in the scope. Doc No: ATS-639120500 Revision: A Release Date: 10-04-10 Revision Date: 10-04-10 UNCONTROLLED COPY Page 1 of 6 T2 Terminator for. Splash Proof Wire-to-Wire Crimp Terminal CRIMP SPECIFICATION Bell mouth mm In. Terminal Series No. 50147 50148 Terminal Series No. 0.00-0.30 Cut-off Tab Maximum mm In. .000-.012 0.00-0.30 Bend up Bend down Twist Roll Degree Degree 50147 50148 2 3 3 10 Conductor Brush mm In. .000-.012 0.10-0.90 Punch Width (Ref) Conductor Insulation mm In mm In 1.40 .055 1.60 .063 .004-.035 Seam Seam shall not be open and no wire allowed out of the crimping area After crimping, the crimp profiles should measure the following: Conductor Wire Size Terminal Series No. AWG 22 50147 50148
20 mm2 --AVSS-0.3 CAVS-0.3 --AVSS-0.5 CAVS-0.5 CAVUS-0.3 CAVUS-0.5 Insulation Pull Force Crimp Height Minimum Crimp Height Maximum mm In. mm In. N Lb. 0.94-0.99 .037-.039 1.70 .067 49.0 11.0 0.94-0.99 037-.039 1.70 .067 49.0 11.0 0.96-1.06 .038-.042 1.80 .071 53.9 12.1 0.96-1.06 .038-.042 1.80 .071 53.9 12.1 0.94-0.99 037-.039 0.96-1.06 .038-.042 1.55 1.80 .061 .067 49.0 11.0 53.9 12.1 Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No: ATS-639120500 Revision: A Release Date: 10-04-10 Revision Date: 10-04-10 UNCONTROLLED COPY Page 2 of 6 T2 Terminator for. Splash Proof Wire-to-Wire Crimp Terminal PARTS LIST T2 Terminator 63912-0500 Item Order No Engineering No. Description Quantity Perishable Tooling 63912-0570 63912-0570 Tool Kit (All “Y” Items) REF 63444-1407 63444-1407 Conductor Punch 1Y 1 63445-1430 63445-1430 Conductor Anvil 1Y 2 63454-0038 63454-0038 Insulation Punch 1Y 3 63445-1805 63445-1805 Insulation Anvil 1Y 4 63443-0002 63443-0002 Front Cut-Off Plunger 1Y 5 63443-0012 63443-0012 Front Plunger Retainer 1Y 6 Other Components 7 11-18-4083 60707-8 Feed Guide 1 8 11-24-1067 4996-4 Cut-off Plunger Spring 1 9 11-40-4039 8302-5 Plunger Striker 1 10 63443-0009 63443-0009 Front Scrap Chute 1 11 63443-0024 63443-0024 Key 1 12 63443-0085 63443-0085 Wire Stop L-Bracket 1 13 63443-0090 63443-0090 Wire Stop 1 14 63443-1703 63443-1703 Height Spacer 1 63443-2216 63443-2216 Course Spacer (16.00mm) 1 15 63443-2316 63443-2316 Fine Spacer (3.80mm) 1 16 17 63443-6003 63443-6003 Rear Cover 1 Frame 18 63800-8500 63800-8500 T2 Terminator 1 Hardware 19 N/A N/A M3 by 6 Long FHCS 1** 20 N/A N/A M3 by 6 Long SHCS 2** 21 N/A N/A M4 by 6 Long SHCS 2** 22 N/A N/A M4 by 12 Long BHCS 2** 23 N/A N/A M4 by 14 Long SHCS 2** 24 N/A N/A M4 by 45 Long SHCS 2** 25 N/A N/A M5 by 12 Long SHCS 1** 26 N/A N/A #10-32 by 3/8”Long BHCS 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-639120500 Revision: A Release Date: 10-04-10 Revision Date: 10-04-10 UNCONTROLLED COPY Page 3 of 6 T2 Terminator for. Splash Proof Wire-to-Wire Crimp Terminal Assembly Drawing 1 3 9 26 22 (2) 2 5 20 8 17 (2) 12 6 23 (2) 7 4 13 10 24 25 21 (2) 18 15 13 21 16 14 11 Figure 1 19 Doc No: ATS-639120500 Revision: A Release Date: 10-04-10 Revision Date: 10-04-10 UNCONTROLLED COPY Page 4 of 6 T2 Terminator for. Splash Proof Wire-to-Wire Crimp Terminal NOTES Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator. 1. 2. 3. 4. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever. Select T2 Feed finger assembly from Terminator box. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever and to the left of the feed arm spring. 5. Release the feed arm spring. 6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual). TM40 PRESS AND BASE UNIT AND ADAPTER TM42 PRESS 11-40-0123 FEED FINGER ROD 11-40-5307 FEED FINGER ROD COTTER PIN 1/8” X .0295 DIA. WIRE COTTER PIN 1/8” X .0295 DIA. WIRE 11-40-5255 FEED FINGER 11-40-5255 FEED FINGER 11-40-0125 FEED ARM SPRING 11-40-0125 FEED ARM SPRING FEED FINGER ASSEMBLY FOR PRESS TM42 FEED FINGER ASSEMBLY FOR PRESS TM40 Figure 2 Doc No: ATS-639120500 Revision: A Release Date: 10-04-10 Revision Date: 10-04-10 UNCONTROLLED COPY Page 5 of 6 T2 Terminator for. Splash Proof Wire-to-Wire Crimp Terminal NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor. 5. Wear safety glasses at all times. 6. For recommended maintenance refer to the TM40, TM42 Manual. CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press in place. Reference the TM42 press manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. http://www.molex.com Doc No: ATS-639120500 Revision: A Release Date: 10-04-10 Revision Date: 10-04-10 UNCONTROLLED COPY Page 6 of 6