0639120700

T2 Terminator for .070 Male Crimp Terminal T2 Terminator Tooling Application Tooling Specification Sheet Order No. 63912-0700 FEATURES




It is ideally suited for mid-volume bench operations This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press Quick punch removal with the push of a button for fast and easy tooling change Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab length T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory requirements SCOPE Products: .070 Male Crimp Terminals, 24-26 AWG. Terminal Series No. Terminal Order No. Wire Size Insulation Diameter IPC/WHMA-A60 (1) Terminal (2) mm In. mm In. AWG mm² 24 0.20 35745 35745-0410 1.32-1.45 .052-.057 1.32-1.45 .052-.057 26 0.12 24 0.20 35747 35747-0410 1.32-1.45 .052-.057 1.32-1.45 .052-.057 26 0.12 (1) To achieve optimum IPC-A620 Class 2 insulation crimps, use this insulation OD. (2) Overall insulation OD specification for terminal. DEFINITION OF TERMS BELL MOUTH BRUSH Strip Length mm In. 4.0-4.8 .157-.189 4.0-4.8 .157-.189 BEND UP SEAM INSULATION CRIMP ROLLING TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CONDUCTOR COND.CRIMP CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of any terminal listed in the scope. Doc No: ATS-639120700 Revision: B Release Date: 04-01-10 Revision Date: 07-20-10 UNCONTROLLED COPY Page 1 of 6 T2 Terminator for .070 Male Crimp Terminal CRIMP SPECIFICATION Terminal Series No. 35745 35747 Terminal Series No. Bend up Bell mouth mm In. 0.2-0.5 .008-.020 0.2-0.5 .008-.020 Bend down Twist Degree 35745 35747 3 3 Cut-off Tab Maximum mm In. 0.40 .016 0.40 .016 Roll Degree 3 5 3 5 3 3 Conductor Brush mm In. 0.3-0.8 .012-.032 0.3-0.8 .012-.032 Punch Width (Ref) Seam Conductor Insulation Seam shall not be mm In mm In open and no wire allowed 1.40 .055 2.30 .091 out of the crimping area 1.40 .055 2.30 .091 After crimping, the crimp profiles should measure the following: Conductor Terminal Series No. 35745 35747 Τ Wire Size AWG 24 26 24 26 mm2 0.20 0.12 0.20 0.12 Crimp Height mm 1.00-1.10 0.90-1.00 1.00-1.10 0.90-1.00 In. .039-.043 .035-.039 .039-.043 .035-.039 Crimp Width (Ref) mm 1.40-1.60 1.40-1.60 1.40-1.60 1.40-1.60 In. .055-.063 .055-.063 .055-.063 .055-.063 Insulation Crimp Width Crimp Height (Ref) (Ref) mm In. mm In. 2.55 .100 2.30-2.50 .091-.098 2.45 .097 2.30-2.50 .091-.098 2.55 .100 2.30-2.50 .091-.098 2.45 .097 2.30-2.50 .091-.098 Pull Force Minimum N 29.4 19.6 29.4 19.6 Lb. 6.61 4.41 6.61 4.41 Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No: ATS-639120700 Revision: B Release Date: 04-01-10 Revision Date: 07-20-10 UNCONTROLLED COPY Page 2 of 6 T2 Terminator for .070 Male Crimp Terminal PARTS LIST T2 Terminator 63912-0700 Item Order No Engineering No. Description Quantity Perishable Tooling 63912-0770 63912-0770 Tool Kit (All “Y” Items) REF 63444-1441 63444-1441 Conductor Punch 1Y 1 63445-1467 63445-1467 Conductor Anvil 1Y 2 63446-2313 63446-2313 Insulation Punch 1Y 3 63445-2315 63445-2315 Insulation Anvil 1Y 4 63443-0002 63443-0002 Front Cut-Off Plunger 1Y 5 63443-0012 63443-0012 Front Plunger Retainer 1Y 6 Other Components 7 11-17-0022 1739-21 Hold Down Spring 1 8 11-18-4083 60707-8 Feed Guide 1 9 11-24-1067 4996-4 Cut-off Plunger Spring 1 10 11-40-4039 8302-5 Front Plunger Striker 1 11 63443-0009 63443-0009 Front Scrap Chute 1 12 63443-0024 63443-0024 Key 1 13 63443-0085 63443-0085 Wire Stop L-Bracket 1 14 63443-0090 63443-0090 Wire Stop 1 15 63443-0093 63443-0093 Shank 1 16 63443-1715 63443-1715 18.50mm Height Spacer 1 63443-2214 63443-2214 14.00mm Spacer 1 17 63443-2319 63443-2319 3.95mm Spacer 1 18 19 63443-6011 63443-6011 Rear Cover 1 20 63443-7115 63443-7115 Terminal Hold Down 1 Frame 21 63800-8500 63800-8500 T2 Terminator 1 Hardware 22 N/A N/A M3 by 6 Long FHCS 1** 23 N/A N/A M3 by 6 Long SHCS 2** 24 N/A N/A M3 by 8 Long SHCS 1** 25 N/A N/A M4 by 6 Long SHCS 2** 26 N/A N/A M4 by 12 Long BHCS 2** 27 N/A N/A M4 by 14 Long SHCS 2** 28 N/A N/A M4 by 50 Long SHCS 2** 29 N/A N/A M5 by 12 Long SHCS 1** 30 N/A N/A #10-32 by 3/8”Long BHCS 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-639120700 Revision: B Release Date: 04-01-10 Revision Date: 07-20-10 UNCONTROLLED COPY Page 3 of 6 T2 Terminator for .070 Male Crimp Terminal Assembly Drawing 26 (2) 23 (2) 1 19 8 3 7 10 30 15 20 13 27 (2) 5 24 2 4 9 29 6 25 14 21 18 11 28 (2) 14 25 17 Figure 1 16 12 22 Doc No: ATS-639120700 Revision: B Release Date: 04-01-10 Revision Date: 07-20-10 UNCONTROLLED COPY Page 4 of 6 T2 Terminator for .070 Male Crimp Terminal NOTES Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator. 1. 2. 3. 4. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever. Select T2 Feed finger assembly from Terminator box. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever and to the left of the feed arm spring. 5. Release the feed arm spring. 6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual). TM40 PRESS AND BASE UNIT AND ADAPTER TM42 PRESS 11-40-0123 FEED FINGER ROD 11-40-5307 FEED FINGER ROD COTTER PIN 1/8” X .0295 DIA. WIRE COTTER PIN 1/8” X .0295 DIA. WIRE 11-40-5255 FEED FINGER 11-40-5255 FEED FINGER 11-40-0125 FEED ARM SPRING 11-40-0125 FEED ARM SPRING FEED FINGER ASSEMBLY FOR PRESS TM42 FEED FINGER ASSEMBLY FOR PRESS TM40 Figure 2 Doc No: ATS-639120700 Revision: B Release Date: 04-01-10 Revision Date: 07-20-10 UNCONTROLLED COPY Page 5 of 6 T2 Terminator for .070 Male Crimp Terminal NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor. 5. Wear safety glasses at all times. 6. For recommended maintenance refer to the TM40, TM42 Manual. CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press in place. Reference the TM42 press manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. http://www.molex.com Doc No: ATS-639120700 Revision: B Release Date: 04-01-10 Revision Date: 07-20-10 UNCONTROLLED COPY Page 6 of 6