0639122800

T2 Terminator for 2.0 W/B Receptacle Terminals T2 Terminator Tooling Application Tooling Specification Sheet Order No. 63912-2800 FEATURES




It is ideally suited for mid-volume bench operations This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press Quick punch removal with the push of a button for fast and easy tooling change Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab length T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory requirements SCOPE Products: 2.0 W/B Receptacle Terminals, 22-26 AWG. Terminal Series No. 503657 Wire Size Strip Length
Insulation Diameter AWG mm² mm In. mm In. 503657-1000 22-26 0.90-1.50 .035-.059 1.90-2.10 .075-.083
Insulation crimp to meet IPC/WHMA-A-620 Class 2 compliance. Terminal Order No. DEFINITION OF TERMS BEND UP ROLLING STRIP LENGTH CONDUCTOR BRUSH SEAM BELL MOUTH TWISTING WIRE BEND DOWN CUT-OFF TAB CONDUCTOR CRIMP HEIGHT Doc No: ATS-639122800 Revision: A Release Date: 08-19-11 Revision Date: 11-08-11 INSULATION CRIMP UNCONTROLLED COPY Page 1 of 6 T2 Terminator for 2.0 W/B Receptacle Terminals CRIMP SPECIFICATION Bell mouth mm In. Terminal Series No. 503657 Terminal Series No. 0.10-0.45 Cut-off Tab Maximum mm In. .004-.018 0.10 Bend up Bend down Twist Roll Degree Max. Degree Max. 503657 4 2 3 6 .004 Conductor Brush mm In. 0.10-0.65 Punch Width (Ref) Conductor Insulation mm In mm In 1.20 .047 1.50 .059 .004-.026 Seam Seam shall not be open and no wire allowed out of the crimping area After crimping, the crimp profiles should measure the following: Terminal Series No. 503657
Wire Size AWG mm2 22 24 26 - Conductor Insulation Crimp Width Crimp Height Crimp Width Crimp Height (Ref) Maximum (Ref.) mm In. mm In. mm In. mm In. 0.78-0.83 .031-.033 1.20 .047 1.80 .071 1.50 .059 0.70-0.75 .027-.029 1.20 .047 1.83 .072 1.50 .059 0.65-0.70 .025-.027 1.20 .047 1.73 .068 1.50 .059 Pull Force Minimum N Lb. 39.2 8.8 29.4 6.6 19.6 4.4 Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No: ATS-639122800 Revision: A Release Date: 08-19-11 Revision Date: 11-08-11 UNCONTROLLED COPY Page 2 of 6 T2 Terminator for 2.0 W/B Receptacle Terminals PARTS LIST Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Order No 63912-2870 63457-0081 63455-0045 63454-0061 63456-0085 63443-0005 63443-0012 11-18-4083 T2 Terminator 63912-2800 Engineering No. Description Perishable Tooling 63912-2870 Tool Kit (All “Y” Items) 63457-0081 63455-0045 63454-0061 63456-0085 63443-0005 63443-0012 Conductor Punch Conductor Anvil Insulation Punch Insulation Anvil Cut-Off Plunger Front Plunger Retainer Other Components 60707-8 Feed Guide Quantity REF 1Y 1Y 1Y 1Y 1Y 1Y 1 11-24-1067 63443-0009 63443-0024 4996-4 63443-0009 63443-0024 Cut-off Plunger Spring Scrap Chute Key 1 1 1 63443-0085 63443-0085 Wire Stop L-Bracket 1 63443-0090 63443-1719 63443-2216 63443-2318 63443-2803 63443-2905 63443-6003 63443-0090 63443-1719 63443-2216 63443-2318 63443-2803 63443-2905 63443-6003 Wire Stop 18.90mm Height Spacer 16.00mm Coarse Spacer 3.90mm Fine Spacer Front Plunger Striker Wire Hold-Down Plunger Rear Cover 1 1 1 1 1 1 1 63443-7201 63443-7201 Spring Cover 1 63600-0021 63600-0021 Striker Plunger Spring 1 63600-2972 63600-2972 Collar 2 Frame 22 63800-8500 T2 Terminator 1 Hardware 23 N/A N/A M3 by 6 Long SHCS 2** 24 N/A N/A M3 by 6 Long FHCS 1** 25 N/A N/A M4 by 6 Long SHCS 2** 26 N/A N/A M4 by 12 Long BHCS 2** 27 N/A N/A M4 by 14 Long SHCS 2** 28 N/A N/A M4 by 30 Long SHCS 2** 29 N/A N/A M4 by 50 Long SHCS 2** 30 N/A N/A M5 by 12 Long SHCS 1** 31 N/A N/A #10-32 by 3/8”Long BHCS 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-639122800 Revision: A 63800-8500 Release Date: 08-19-11 Revision Date: 11-08-11 UNCONTROLLED COPY Page 3 of 6 T2 Terminator for 2.0 W/B Receptacle Terminals Assembly Drawing 1 3 20 16 (2) 31 21 19 26 (2) 17 2 5 23 8 27 (2) 18 (2) 11 6 28 (2) 7 4 12 9 29 30 25 (2) 22 14 12 25 15 13 Figure 1 10 24 Doc No: ATS-639122800 Revision: A Release Date: 08-19-11 Revision Date: 11-08-11 UNCONTROLLED COPY Page 4 of 6 T2 Terminator for 2.0 W/B Receptacle Terminals NOTES Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator. 1. 2. 3. 4. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever. Select T2 Feed finger assembly from Terminator box. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever and to the left of the feed arm spring. 5. Release the feed arm spring. 6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual). TM40 PRESS AND BASE UNIT AND ADAPTER TM42 PRESS 11-40-0123 FEED FINGER ROD 11-40-5307 FEED FINGER ROD COTTER PIN 1/8” X .0295 DIA. WIRE COTTER PIN 1/8” X .0295 DIA. WIRE 11-40-5255 FEED FINGER 11-40-5255 FEED FINGER 11-40-0125 FEED ARM SPRING 11-40-0125 FEED ARM SPRING FEED FINGER ASSEMBLY FOR PRESS TM42 FEED FINGER ASSEMBLY FOR PRESS TM40 Figure 2 Doc No: ATS-639122800 Revision: A Release Date: 08-19-11 Revision Date: 11-08-11 UNCONTROLLED COPY Page 5 of 6 T2 Terminator for 2.0 W/B Receptacle Terminals NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor. 5. Wear safety glasses at all times. 6. For recommended maintenance refer to the TM40, TM42 Manual. CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press or in place. Reference the TM42 press manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. http://www.molex.com Doc No: ATS-639122800 Revision: A Release Date: 08-19-11 Revision Date: 11-08-11 UNCONTROLLED COPY Page 6 of 6