0639123100

T2 Terminator for 2.50mm (.098") Pitch SPOX™ Male Crimp Terminal T2 Terminator Tooling Application Tooling Specification Sheet Order No. 63912-3100 FEATURES




It is ideally suited for mid-volume bench operations This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press Quick punch removal with the push of a button for fast and easy tooling change Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab length T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory requirements SCOPE Products: 2.50mm (.098") Pitch SPOX™ Male Crimp Terminal, 22 - 28 AWG. Terminal Series No. Terminal Order No. Wire Size Insulation Diameter IPC/WHMA-A620 (1) Terminal (2) mm In. mm In. Strip Length AWG mm² mm In. 08-70-1039 39-00-0042 08-70-1045 39-00-0151 5263 22 - 28 0.35-0.08 1.40-1.60 .055-.063 1.15-1.90 .045-.075 2.40-2.90 .094-.114 08-70-1047 39-00-0160 08-70-1048 98-00-0242 45627-0001 45627-1001 45627 22 - 24 0.35-0.20 1.40-1.60 .055-.063 1.15-1.90 .045-.075 2.40-2.90 .094-.114 45627-0002 45627-1002 (1) To achieve optimum IPC-A620 insulation crimps, use this insulation OD range (2) Overall insulation OD specification for terminal. T2 Terminator 63912-6400 should be used for insulation OD 1.20-1.38mm Doc No: ATS-639123100 Revision: C Release Date: 10-21-10 Revision Date: 05-15-12 UNCONTROLLED COPY Page 1 of 6 T2 Terminator for 2.50mm (.098") Pitch SPOX™ Male Crimp Terminal DEFINITION OF TERMS BEND UP BELL MOUTH BRUSH CONDUCTOR CRIMP ROLLING SEAM INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. CRIMP SPECIFICATION Terminal Series No. 5263 45627 Bell mouth mm In. 0.20-0.50 .008-.020 0.20-0.50 .008-.020 Bend up Bend down Terminal Series No. 5263 45627 Twist Degree 4 4 Cut-off Tab Maximum mm In. 0.30 .012 0.30 .012 Roll Degree 2 2 8 8 8 8 Conductor Brush mm In. 0.00-1.00 .000-.039 0.00-1.00 .000-.039 Punch Width (Ref) Conductor Insulation mm In mm In 1.40 .055 1.90 .075 1.40 .055 1.90 .075 Seam Seam shall not be open and no wire allowed out of the crimping area After crimping, the conductor profile should measure the following. Terminal Series No. 5263 45627
Wire Size AWG mm2 22 0.35 24 0.20 26 0.12 28 0.08 22 0.35 24 0.20 Crimp Height mm In. 0.69-0.76 .027-.030 0.63-0.70 .025-.028 0.59-0.65 .023-.026 0.57-0.63 .022-.025 0.69-0.76 .027-.030 0.63-0.70 .025-.028 Pull Force Minimum N Lb. 39.1 8.8 29.4 6.6 19.6 4.4 9.8 2.2 39.1 8.8 29.4 6.6 Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No: ATS-639123100 Revision: C Release Date: 10-21-10 Revision Date: 05-15-12 UNCONTROLLED COPY Page 2 of 6 T2 Terminator for 2.50mm (.098") Pitch SPOX™ Male Crimp Terminal PARTS LIST T2 Terminator 63912-3100 Item Order No Engineering No. Description Quantity Perishable Tooling 63912-3170 63912-3170 Tool Kit (All “Y” Items) REF 1 63444-1413 63444-1413 Conductor Punch 1Y 2 63445-1435 63445-1435 Conductor Anvil 1Y 3 63446-1906 63446-1906 Insulation Punch 1Y 4 63445-1906 63445-1906 Insulation Anvil 1Y 5 63443-0002 63443-0002 Front Cut-Off Plunger 1Y 6 63443-0012 63443-0012 Front Plunger Retainer 1Y Other Components 7 11-18-4083 60707-8 Feed Guide 1 8 11-24-1067 4996-4 Cut-Off Plunger Spring 1 9 11-40-4039 8302-5 Plunger Striker 1 10 63443-0009 63443-0009 Front Scrap Chute 1 11 63443-0024 63443-0024 Key 1 12 63443-0085 63443-0085 Wire Stop L-Bracket 1 13 63443-0090 63443-0090 Wire Stop 1 14 63443-1718 63443-1718 Height Spacer 1 15 63443-2201 63443-2201 Coarse Spacer (1.00mm) 1 16 63443-2215 63443-2215 Coarse Spacer (15.00mm) 1 17 63443-2313 63443-2313 Fine Spacer (3.65mm) 1 18 63443-6011 63443-6011 Rear Cover 1 Frame 19 63800-8500 63800-8500 T2 Terminator 1 Hardware 20 N/A N/A M3 by 6 Long SHCS 2** 21 N/A N/A M3 by 6 Long FHCS 1** 22 N/A N/A M4 by 6 Long SHCS 2** 23 N/A N/A M4 by 12 Long BHCS 2** 24 N/A N/A M4 by 14 Long SHCS 2** 25 N/A N/A M4 by 50 Long SHCS 2** 26 N/A N/A M5 by 12 Long SHCS 1** 27 N/A N/A #10-32 by 3/8”Long BHCS 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-639123100 Revision: C Release Date: 10-21-10 Revision Date: 05-15-12 UNCONTROLLED COPY Page 3 of 6 T2 Terminator for 2.50mm (.098") Pitch SPOX™ Male Crimp Terminal Assembly Drawing (2) 23 (2) 20 18 7 1 12 3 24 (2) 9 13 27 26 5 2 19 16 8 13 17 22 14 6 15 Figure 1 4 11 (2) 25 Doc No: ATS-639123100 Revision: C 10 22 Release Date: 10-21-10 Revision Date: 05-15-12 21 UNCONTROLLED COPY Page 4 of 6 T2 Terminator for 2.50mm (.098") Pitch SPOX™ Male Crimp Terminal NOTES Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator. 1. 2. 3. 4. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever. Select T2 Feed finger assembly from Terminator box. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever and to the left of the feed arm spring. 5. Release the feed arm spring. 6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual). TM40 PRESS AND BASE UNIT AND ADAPTER TM42 PRESS 11-40-0123 FEED FINGER ROD 11-40-5307 FEED FINGER ROD COTTER PIN 1/8” X .0295 DIA. WIRE COTTER PIN 1/8” X .0295 DIA. WIRE 11-40-5255 FEED FINGER 11-40-5255 FEED FINGER 11-40-0125 FEED ARM SPRING 11-40-0125 FEED ARM SPRING FEED FINGER ASSEMBLY FOR PRESS TM42 FEED FINGER ASSEMBLY FOR PRESS TM40 Figure 2 Doc No: ATS-639123100 Revision: C Release Date: 10-21-10 Revision Date: 05-15-12 UNCONTROLLED COPY Page 5 of 6 T2 Terminator for 2.50mm (.098") Pitch SPOX™ Male Crimp Terminal NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor. 5. Wear safety glasses at all times. 6. For recommended maintenance refer to the TM40, TM42 Manual. CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press or in place. Reference the TM42 press manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. http://www.molex.com Doc No: ATS-639123100 Revision: C Release Date: 10-21-10 Revision Date: 05-15-12 UNCONTROLLED COPY Page 6 of 6