0639124700

T2 Terminator for 2.00mm (.079") Pitch Wire-to-Board Crimp Terminal T2 Terminator Tooling (Full Radius Insulation Crimp) Application Tooling Specification Sheet Order No. 63912-4700 FEATURES




This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press It is ideally suited for mid-volume bench operations Quick punch removal with the push of a button for fast and easy tooling change Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab length T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory requirements SCOPE Products: Standard .093” (2.63mm) Pin and Socket Crimp Terminal Wire Size Insulation Diameter Strip Length AWG mm² mm In. mm In. 42477 02-09-1615 14 2.07 2.79-3.56 .110-.140 3.96-5.33 .156-.218 42478 02-09-2611 02-09-2612 14 2.07 2.79-3.56 .110-.140 3.96-5.33 .156-.218 For 16-18 AWG 2.36mm (.093”) -3.20mm (.126”) insulation diameter, use 63912-4600 Terminator. Terminal Order No. Terminal Series No. DEFINITION OF TERMS BRUSH BEND UP BELL MOUTH ROLLING SEAM CONDUCTOR CRIMP INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No: ATS-639124700 Revision: A Release Date: 04-29-11 Revision Date: 04-29-11 UNCONTROLLED COPY Page 1 of 6 T2 Terminator for 2.00mm (.079") Pitch Wire-to-Board Crimp Terminal CRIMP SPECIFICATION Terminal Series No. 42477 42478 Terminal Series No. Bell mouth mm In. 0.25-0.58 .010-.023 0.25-0.58 .010-.023 Cut-off Tab Maximum mm In. 0.25 .010 0.25 .010 Bend up Bend down Twist Roll Degree 42477 42478 3 3 3 3 Degree 4 8 4 8 Conductor Brush mm In. 0.13-0.55 .005-.022 0.13-0.55 .005-.022 Punch Width (Ref) Seam Conductor Insulation mm In mm In Seam shall not be open 2.30 .090 3.60 .141 and no wire allowed out of the crimping area 2.30 .090 3.60 .141 After crimping, the conductor profile should measure the following. Terminal Series No. 42477 42478 Wire Size AWG mm2 14 2.07 14 2.07 Conductor Crimp Height mm In. 1.91-1.80 .075-.071 1.91-1.80 .075-.071 Pull Force Minimum N Lb. 222.4 50.00 222.4 50.00 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No: ATS-639124700 Revision: A Release Date: 04-29-11 Revision Date: 04-29-11 UNCONTROLLED COPY Page 2 of 6 T2 Terminator for 2.00mm (.079") Pitch Wire-to-Board Crimp Terminal PARTS LIST T2 Terminator 63912-4700 Item Order No Engineering No. Description Quantity Perishable Tooling 63912-4770 63912-4770 Tool Kit (All “Y” Items) REF 1 63444-2325 63444-2325 Conductor Punch 1Y 2 63445-2348 63445-2348 Conductor Anvil 1Y 3 63460-3606 63460-3606 Insulation Punch 1Y 4 63445-3614 63445-3614 Insulation Anvil 1Y 5 63443-0035 63443-0035 Front Cut-Off Plunger 1Y 6 63443-0036 63443-0036 Front Plunger Retainer 1Y Other Components 7 11-18-4083 60707-8 Feed Guide 1 8 11-24-1067 4996-4 Cut-Off Plunger Spring 1 9 63443-0009 63443-0009 Front Scrap Chute 1 10 63443-0024 63443-0024 Key 1 11 63443-0085 63443-0085 Wire Stop L-Bracket 1 12 63443-0090 63443-0090 Wire Stop 1 13 63443-1719 63443-1719 18.90mm Height Spacer 1 14 63443-2214 63443-2214 14.00mm Coarse Spacer 1 15 63443-2308 63443-2308 3.40mm Fine Spacer 1 16 63443-2801 63443-2801 Front Plunger Striker 1 17 63443-2913 63443-2913 Wire Hold Down Plunger 1 18 63443-6011 63443-6011 Rear Cover 1 19 63443-7201 63443-7201 Spring Cover 1 20 63600-1057 63600-1057 Compression Spring 1 21 63600-2972 63600-2972 Collar 2 Frame 22 63800-8500 63800-8500 T2 Terminator 1 Hardware 23 N/A N/A M3 by 6 Long SHCS 2** 24 N/A N/A M3 by 6 Long FHCS 1** 25 N/A N/A M4 by 6 Long SHCS 2** 26 N/A N/A M4 by 12 Long BHCS 2** 27 N/A N/A M4 by 14 Long SHCS 2** 28 N/A N/A M4 by 30 Long SHCS 2** 29 N/A N/A M4 by 50 Long SHCS 2** 30 N/A N/A M5 by 12 Long SHCS 1** 31 N/A N/A #10-32 by 3/8”Long BHCS 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-639124700 Revision: A Release Date: 04-29-11 Revision Date: 04-29-11 UNCONTROLLED COPY Page 3 of 6 T2 Terminator for 2.00mm (.079") Pitch Wire-to-Board Crimp Terminal Assembly Drawing 1 3 20 16 31 21 (2) 19 26 (2) 17 2 5 23 (2) 18 (2) 8 28 11 6 27 (2) 7 4 9 12 30 25 29 (2) 15 22 14 12 25 13 10 Figure 1 24 Doc No: ATS-639124700 Revision: A Release Date: 04-29-11 Revision Date: 04-29-11 UNCONTROLLED COPY Page 4 of 6 T2 Terminator for 2.00mm (.079") Pitch Wire-to-Board Crimp Terminal NOTES Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator. 1. 2. 3. 4. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever. Select T2 Feed finger assembly from Terminator box. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever and to the left of the feed arm spring. 5. Release the feed arm spring. 6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual). TM40 PRESS AND BASE UNIT AND ADAPTER TM42 PRESS 11-40-0123 FEED FINGER ROD 11-40-5307 FEED FINGER ROD COTTER PIN 1/8” X .0295 DIA. WIRE COTTER PIN 1/8” X .0295 DIA. WIRE 11-40-5255 FEED FINGER 11-40-5255 FEED FINGER 11-40-0125 FEED ARM SPRING 11-40-0125 FEED ARM SPRING FEED FINGER ASSEMBLY FOR PRESS TM42 FEED FINGER ASSEMBLY FOR PRESS TM40 Figure 2 Doc No: ATS-639124700 Revision: A Release Date: 04-29-11 Revision Date: 04-29-11 UNCONTROLLED COPY Page 5 of 6 T2 Terminator for 2.00mm (.079") Pitch Wire-to-Board Crimp Terminal NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor. 5. Wear safety glasses at all times. 6. For recommended maintenance refer to the TM40, TM42 Manual. CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press or in place. Reference the TM42 press manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, terminators and tooling. http://www.molex.com Doc No: ATS-639124700 Revision: A Release Date: 04-29-11 Revision Date: 04-29-11 UNCONTROLLED COPY Page 6 of 6