0639124800

T2 Terminator for Mini-Fit  Crimp Terminals T2 Terminator Tooling Application Tooling Specification Sheet Order No. 63912-4800 FEATURES




It is ideally suited for mid-volume bench operations This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press Quick punch removal with the push of a button for fast and easy tooling change Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab length T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory requirements SCOPE Products: Mini-Fit Jr. ™, Mini-Fit HCS™, and Mini-Fit Plus HCS™ Crimp Terminal 18 AWG ONLY with large insulation OD’s. Terminal Series No. 5556 5558 30490 44476 44478 44485 Terminal Order No. 39-00-0038 39-00-0059 39-00-0108 39-00-0153 39-00-0169 39-00-0181 39-00-0200 39-00-0213 39-00-0407 39-00-0419 39-00-0428 39-00-0440 39-00-0040 39-00-0061 39-00-0120 39-00-0126 39-00-0411 39-00-0426 39-00-0430 40-01-0853 98-00-0174 30490-0002 30490-2002 44476-1111 44478-1111 44485-1211 44485-1411 Doc No: ATS-639124800 Revision: A 39-00-0055 39-00-0073 39-00-0114 39-00-0163 39-00-0175 39-00-0194 39-00-0207 39-00-0405 39-00-0410 39-00-0425 39-00-0436 40-13-0851 39-00-0053 39-00-0075 39-00-0121 39-00-0219 39-00-0420 39-00-0427 39-00-0437 40-13-0853 30490-1002 44476-1211 44478-1211 44485-1311 Insulation Diameter IPC/WHMA-A620 (1) Terminal (2) AWG mm² mm In. mm In. Wire Size Strip Length mm In. 18 0.80 2.50-2.95 .098-.116 1.30-3.10 .051-.122 3.00-3.50 .118-.138 18 0.80 2.50-2.95 .098-.116 1.30-3.10 .051-.122 3.00-3.50 .118-.138 18 0.80 2.50-2.95 .098-.116 1.30-3.10 .051-.122 3.00-3.50 .118-.138 18 18 0.80 2.50-2.95 .098-.116 1.30-3.10 .051-.122 3.00-3.50 .118-.138 0.80 2.50-2.95 .098-.116 1.30-3.10 .051-.122 3.00-3.50 .118-.138 18 0.80 2.50-2.95 .098-.116 1.30-3.10 .051-.122 3.00-3.50 .118-.138 Release Date: 05-11-11 Revision Date: 05-11-11 UNCONTROLLED COPY Page 1 of 7 T2 Terminator for Mini-Fit  Crimp Terminals Insulation Diameter Strip Length IPC/WHMA-A620 (1) Terminal (2) AWG mm² mm In. mm In. mm In. 45750-1111 45750-1211 18 0.80 2.50-2.95 .098-.116 1.65-2.95 .065-.116 3.00-3.50 .118-.138 46012-1111 46012-1141 18 0.80 2.50-2.95 .098-.116 1.65-2.95 .065-.116 3.00-3.50 .118-.138 46012-1211 46012-1241 46018-1541 18 0.80 2.50-2.95 .098-.116 1.65-2.95 .065-.116 3.00-3.50 .118-.138 46083-1111 46083-1121 18 0.80 2.50-2.95 .098-.116 1.65-2.95 .065-.116 3.00-3.50 .118-.138 46083-1211 46083-1221 46098-1541 18 0.80 2.50-2.95 .098-.116 1.65-2.95 .065-.116 3.00-3.50 .118-.138 46134-1111 46134-1121 18 0.80 2.50-2.95 .098-.116 1.65-2.95 .065-.116 3.00-3.50 .118-.138 46134-1211 46134-1221 To achieve optimum IPC-A620 insulation crimps, use this insulation OD range (example UL1015). Overall insulation OD specification for terminal. Terminal Series No. 45750 46012 46018 46083 46098 46134 (1) (2) Wire Size Terminal Order No. DEFINITION OF TERMS BEND UP BELL MOUTH BRUSH CONDUCTOR CRIMP ROLLING SEAM INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. CRIMP SPECIFICATION Terminal Series No. 5556 and 5558 30490 44476, 44478 and 44485 45750 46012 and 46018 46083 and 46098 46134 Doc No: ATS-639124800 Revision: A Bell mouth mm 0.20-0.50 0.20-0.50 0.20-0.50 0.20-0.50 0.20-0.50 0.20-0.50 0.20-0.50 Release Date: 05-11-11 Revision Date: 05-11-11 In. .008-.020 .008-.020 .008-.020 .008-.020 .008-.020 .008-.020 .008-.020 Cut-off Tab Maximum mm In. 0.30 .012 0.30 .012 0.30 .012 0.30 .012 0.30 .012 0.30 .012 0.30 .012 Conductor Brush mm 0.00-1.00 0.00-1.00 0.00-1.00 0.00-1.00 0.00-1.00 0.00-1.00 0.00-1.00 In. .000-.039 .000-.039 .000-.039 .000-.039 .000-.039 .000-.039 .000-.039 UNCONTROLLED COPY Page 2 of 7 T2 Terminator for Mini-Fit  Crimp Terminals Bend up Terminal Series No. Bend down Twist Degree 5556 and 5558 30490 44476, 44478 and 44485 45750 46012 and 46018 46083 and 46098 46134 5 5 5 5 5 5 5 2 2 2 2 2 2 2 5 5 5 5 5 5 5 Roll Degree 15 15 15 15 15 15 15 Punch Width (Ref) Conductor Insulation mm In. mm In. 1.60 .063 3.20 .126 1.60 .063 3.20 .126 1.60 .063 3.20 .126 1.60 .063 3.20 .126 1.60 .063 3.20 .126 1.60 .063 3.20 .126 1.60 .063 3.20 .126 Seam Seam shall not be open And no wire allowed out of the crimping area After crimping, the crimp profiles should measure the following: Terminal Series No. 5556 5558 30490 44476 44478 44485 45750 46012 46018 46083 46098 46134 Wire Size AWG 18 18 18 18 18 18 18 18 18 18 18 18 mm2 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 Conductor Crimp Height Crimp Width (Ref) mm In. mm In. 0.97-1.07 .038-.042 1.68 .066 0.97-1.07 .038-.042 1.68 .066 0.97-1.07 .038-.042 1.68 .066 0.97-1.07 .038-.042 1.68 .066 0.97-1.07 .038-.042 1.68 .066 0.97-1.07 .038-.042 1.68 .066 0.97-1.07 .038-.042 1.68 .066 0.97-1.07 .038-.042 1.68 .066 0.97-1.07 .038-.042 1.68 .066 0.97-1.07 .038-.042 1.68 .066 0.97-1.07 .038-.042 1.68 .066 0.97-1.07 .038-.042 1.68 .066 Pull Force Minimum N Lb. 88.0 19.8 88.0 19.8 88.0 19.8 68.4 15.4 68.4 15.4 88.0 19.8 68.4 15.4 68.4 15.4 68.4 15.4 68.4 15.4 68.4 15.4 68.4 15.4
Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No: ATS-639124800 Revision: A Release Date: 05-11-11 Revision Date: 05-11-11 UNCONTROLLED COPY Page 3 of 7 T2 Terminator for Mini-Fit  Crimp Terminals PARTS LIST T2 Terminator 63912-4800 Item Order No Engineering No. Description Quantity Perishable Tooling 63912-4870 63912-4870 Tool Kit (All “Y” Items) REF 1 63444-1609 63444-1609 Conductor Punch 1Y 2 63445-1746 63445-1746 Conductor Anvil 1Y 3 63446-3208 63446-3208 Insulation Punch 1Y 4 63445-3211 63445-3211 Insulation Anvil 1Y 5 63443-0002 63443-0002 Front Cut-Off Plunger 1Y 6 63443-0012 63443-0012 Front Plunger Retainer 1Y Other Components 7 11-18-4083 60707-8 Feed Guide 1 8 11-24-1067 4996-4 Cut-Off Plunger Spring 1 9 11-40-4039 8302-5 Plunger Striker 1 10 63443-0009 63443-0009 Front Scrap Chute 1 11 63443-0024 63443-0024 Key 1 12 63443-0085 63443-0085 Wire Stop L-Bracket 1 13 63443-0090 63443-0090 Wire Stop 1 14 63443-1719 63443-1719 Height Spacer 1 15 63443-2216 63443-2216 Coarse Spacer (16.00mm) 1 16 63443-2302 63443-2302 Fine Spacer (3.10mm) 1 17 63443-6003 63443-6003 Rear Cover 1 Frame 18 63800-8500 63800-8500 T2 Terminator 1 Hardware 19 N/A N/A M3 by 6 Long SHCS 2** 20 N/A N/A M3 by 6 Long FHCS 1** 21 N/A N/A M4 by 6 Long SHCS 2** 22 N/A N/A M4 by 12 Long BHCS 2** 23 N/A N/A M4 by 14 Long SHCS 2** 24 N/A N/A M4 by 50 Long SHCS 2** 25 N/A N/A M5 by 12 Long SHCS 1** 26 N/A N/A #10-32 by 3/8”Long BHCS 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-639124800 Revision: A Release Date: 05-11-11 Revision Date: 05-11-11 UNCONTROLLED COPY Page 4 of 7 T2 Terminator for Mini-Fit  Crimp Terminals Assembly Drawing 1 3 9 26 22 (2) 2 5 19 8 17 (2) 12 6 23 (2) 7 4 13 10 24 25 21 (2) 18 15 13 21 14 16 11 Figure 1 Doc No: ATS-639124800 Revision: A Release Date: 05-11-11 Revision Date: 05-11-11 20 UNCONTROLLED COPY Page 5 of 7 T2 Terminator for Mini-Fit  Crimp Terminals NOTES Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator. 1. 2. 3. 4. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever. Select T2 Feed finger assembly from Terminator box. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever and to the left of the feed arm spring. 5. Release the feed arm spring. 6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual). TM40 PRESS AND BASE UNIT AND ADAPTER TM42 PRESS 11-40-0123 FEED FINGER ROD 11-40-5307 FEED FINGER ROD COTTER PIN 1/8” X .0295 DIA. WIRE COTTER PIN 1/8” X .0295 DIA. WIRE 11-40-5255 FEED FINGER 11-40-5255 FEED FINGER 11-40-0125 FEED ARM SPRING 11-40-0125 FEED ARM SPRING FEED FINGER ASSEMBLY FOR PRESS TM42 FEED FINGER ASSEMBLY FOR PRESS TM40 Figure 2 Doc No: ATS-639124800 Revision: A Release Date: 05-11-11 Revision Date: 05-11-11 UNCONTROLLED COPY Page 6 of 7 T2 Terminator for Mini-Fit  Crimp Terminals NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor. 5. Wear safety glasses at all times. 6. For recommended maintenance refer to the TM40, TM42 Manual. CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press or in place. Reference the TM42 press manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. http://www.molex.com Doc No: ATS-639124800 Revision: A Release Date: 05-11-11 Revision Date: 05-11-11 UNCONTROLLED COPY Page 7 of 7