0639148000

T2 Terminator for Mini-Fit Crimp Terminals Order Number 63914-8000 Application Tooling Specification FEATURES      Ideally suited for mid-volume bench operations This terminator can be installed in the TM42 and TM40 presses or Base Unit adapter for the 3BF press Quick punch removal with the push of a button for fast and easy tooling change Track adjustment capabilities in the T2 terminators for improved control of the bell mouth size and cut-off tab length T2 terminator has standardized tooling with the Molex FineAdjust applicator, which will reduce your inventory requirements SCOPE Products: Mini-Fit Jr., Mini-Fit HCS, and Mini-Fit Plus HCS Crimp Terminal, 18-24 AWG with smaller insulation ODs. Terminal Series No. 5556 5558 30490 44476 44478 44485 45750 46012 46018 Terminal Order No. 39-00-0038 39-00-0059 39-00-0108 39-00-0153 39-00-0169 39-00-0181 39-00-0200 39-00-0213 39-00-0407 39-00-0419 39-00-0428 39-00-0440 39-00-0040 39-00-0061 39-00-0120 39-00-0126 39-00-0411 39-00-0426 39-00-0430 40-01-0853 98-00-0174 30490-0002 30490-2002 44476-1111 44478-1111 44485-1211 44485-1411 45750-1111 46012-1111 46012-1211 46012-1161 46018-1541 Wire Size Insulation Diameter IPC/WHMA-A-620 (1) Terminal (2) mm In. mm In. AWG mm² 18-24 0.80-0.20 1.65-2.05 .065-.085 1.30-3.10 18-24 0.80-0.20 1.65-2.05 .065-.085 18-24 0.80-0.20 1.65-2.05 44476-1211 18-20 44478-1211 18-20 44485-1311 18-24 0.80-0.50 0.80-0.50 45750-1211 18-20 46012-1141 46012-1241 18-20 46012-1261 18-20 39-00-0055 39-00-0073 39-00-0114 39-00-0163 39-00-0175 39-00-0194 39-00-0207 39-00-0405 39-00-0410 39-00-0425 39-00-0436 40-13-0851 39-00-0053 39-00-0075 39-00-0121 39-00-0219 39-00-0420 39-00-0427 39-00-0437 40-13-0853 30490-1002 Doc. No: 639148000 Revision: C Strip Length mm In. .051-.122 3.00-3.50 .118-.138 1.30-3.10 .051-.122 3.00-3.50 .118-.138 .065-.085 1.30-3.10 .051-.122 3.00-3.50 .118-.138 1.65-2.05 1.65-2.05 .065-.085 .065-.085 1.30-3.10 1.30-3.10 .051-.122 .051-.122 3.00-3.50 3.00-3.50 .118-.138 .118-.138 0.80-0.20 1.65-2.05 .065-.085 1.30-3.10 .051-.122 3.00-3.50 .118-.138 0.80-0.50 1.65-2.05 .065-.085 1.65-2.95 .065-.116 3.00-3.50 .118-.138 0.80-0.50 1.65-2.05 .065-.085 1.65-2.95 .065-.116 3.00-3.50 .118-.138 0.80-0.50 1.65-2.05 .065-.085 1.65-2.95 .065-.116 3.00-3.50 .118-.138 Release Date: 05-24-19 Revision Date: 01-05-24 UNCONTROLLED COPY Page 1 of 7 T2 Terminator for Mini-Fit Crimp Terminals Terminal Series No. Insulation Diameter IPC/WHMA-A-620 (1) Terminal (2) mm In. mm In. Wire Size Terminal Order No. 2 AWG mm 46083-1111 46083-1121 46083 18-20 0.80-0.50 1.65-2.05 .065-.085 46083-1211 46083-1221 46098 46098-1541 18-20 0.80-0.50 1.65-2.05 .065-.085 46134-1111 46134-1121 46134 18-20 0.80-0.50 1.65-2.05 .065-.085 46134-1211 46134-1221 (1) To achieve optimum IPC-A620 insulation crimps, use this insulation OD range. (2) Overall insulation OD specification for terminal. Terminator Terminator Terminator Terminator 63914-7800 63911-5600 63912-3900 63912-4900 should should should should be be be be used used used used for for for for insulation insulation insulation insulation OD OD OD OD Strip Length mm In. 1.65-2.95 .065-.116 3.00-3.50 .118-.138 1.65-2.95 .065-.116 3.00-3.50 .118-.138 1.65-2.95 .065-.116 3.00-3.50 .118-.138 2.50-2.95mm (example UL1015). 1.90-2.30mm (example UL1007). 1.40-1.70mm. 2.30-2.60mm. DEFINITION OF TERMS BEND UP BELL MOUTH BRUSH SEAM ROLL CONDUCTOR CRIMP INSULATION CRIMP TWIST STRIP LENGTH BEND DOWN CUT-OFF TAB CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. CRIMP SPECIFICATION Terminal Series No. 5556 and 5558 30490 44476, 44478 and 44485 45750 46012 and 46018 46083 46098 46134 Doc. No: 639148000 Revision: C Bell Mouth mm In. 0.20-0.50 .008-.020 0.20-0.50 .008-.020 0.20-0.50 .008-.020 0.20-0.50 .008-.020 0.20-0.50 .008-.020 0.20-0.50 .008-.020 0.20-0.50 .008-.020 0.20-0.50 .008-.020 Release Date: 05-24-19 Revision Date: 01-05-24 Cut-Off Tab Maximum mm In. 0.30 .012 0.30 .012 0.30 .012 0.30 .012 0.30 .012 0.30 .012 0.30 .012 0.30 .012 Conductor Brush mm In. 0.00-1.00 .000-.039 0.00-1.00 .000-.039 0.00-1.00 .000-.039 0.00-1.00 .000-.039 0.00-1.00 .000-.039 0.00-1.00 .000-.039 0.00-1.00 .000-.039 0.00-1.00 .000-.039 UNCONTROLLED COPY Page 2 of 7 T2 Terminator for Mini-Fit Crimp Terminals Terminal Series No. Bend Up Bend Down Degree 5556 and 5558 30490 44476, 44478 and 44485 45750 46012 and 46018 46083 46098 46134 5 5 5 5 5 5 5 5 2 2 2 2 2 2 2 2 Twist Roll Degree 5 15 5 15 5 15 5 15 5 15 5 15 5 15 5 15 Punch Width (Ref) Conductor Insulation mm In. mm In. 1.60 .063 2.00 .079 1.60 .063 2.00 .079 1.60 .063 2.00 .079 1.60 .063 2.00 .079 1.60 .063 2.00 .079 1.60 .063 2.00 .079 1.60 .063 2.00 .079 1.60 .063 2.00 .079 Seam Seam shall not be open and no wire allowed out of the crimping area After crimping, the crimp profiles should measure the following: Terminal Series No. 5556 5558 30490 44476 44478 44485 45750 46012 46018 46083 46098 46134 Wire Size AWG 18 20 22 24 18 20 22 24 18 20 22 24 18 20 18 20 18 20 22 24 18 20 18 20 18 20 18 20 18 20 18 20 mm 0.80 0.50 0.35 0.20 0.80 0.50 0.35 0.20 0.80 0.50 0.35 0.20 0.80 0.50 0.80 0.50 0.80 0.50 0.35 0.20 0.80 0.50 0.80 0.50 0.80 0.50 0.80 0.50 0.80 0.50 0.80 0.50 2 Conductor Crimp Height Crimp Width (Ref) mm In. mm In. 0.97-1.07 .038-.042 1.68 .066 0.95-1.04 .037-.041 1.66 .065 0.85-0.94 .033-.037 1.65 .065 0.79-0.87 .031-.034 1.63 .064 0.97-1.07 .038-.042 1.68 .066 0.95-1.04 .037-.041 1.66 .065 0.85-0.94 .033-.037 1.65 .065 0.79-0.87 .031-.034 1.63 .064 0.97-1.07 .038-.042 1.68 .066 0.95-1.04 .037-.041 1.66 .065 0.85-0.94 .033-.037 1.65 .065 0.79-0.87 .031-.034 1.63 .064 0.97-1.07 .038-.042 1.68 .066 0.95-1.04 .037-.041 1.66 .065 0.97-1.07 .038-.042 1.68 .066 0.95-1.04 .037-.041 1.66 .065 0.97-1.07 .038-.042 1.68 .066 0.95-1.04 .037-.041 1.66 .065 0.85-0.94 .033-.037 1.65 .065 0.79-0.87 .031-.034 1.63 .064 0.97-1.07 .038-.042 1.68 .066 0.84-0.94 .033-.037 1.66 .065 0.97-1.07 .038-.042 1.68 .066 0.84-0.94 .033-.037 1.66 .065 0.97-1.07 .038-.042 1.68 .066 0.84-0.94 .033-.037 1.66 .065 0.97-1.07 .038-.042 1.68 .066 0.84-0.94 .033-.037 1.66 .065 0.97-1.07 .038-.042 1.68 .066 0.84-0.94 .033-.037 1.66 .065 0.97-1.07 .038-.042 1.68 .066 0.84-0.94 .033-.037 1.66 .065 Pull Force Minimum N 88.0 58.7 39.1 29.3 88.0 58.7 39.1 29.3 88.0 58.7 39.1 29.3 68.4 58.7 68.4 58.7 88.0 58.7 39.1 29.3 68.4 58.7 68.4 58.7 68.4 58.7 68.4 58.7 68.4 58.7 68.4 58.7 Lb. 19.8 13.2 8.8 6.6 19.8 13.2 8.8 6.6 19.8 13.2 8.8 6.6 15.4 13.2 15.4 13.2 19.8 13.2 8.8 6.6 15.4 13.2 15.4 13.2 15.4 13.2 15.4 13.2 15.4 13.2 15.4 13.2 Tool Qualification Notes 1. Pull force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc. No: 639148000 Revision: C Release Date: 05-24-19 Revision Date: 01-05-24 UNCONTROLLED COPY Page 3 of 7 T2 Terminator for Mini-Fit Crimp Terminals PARTS LIST Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 Doc. No: 639148000 Revision: C Terminator 63914-8000 Engineering No. Description Perishable Tooling 63914-8070 63914-8070 Tool Kit (All “Y” Items) 63444-1609 63444-1609 Conductor Punch 63455-1607 63455-1607 Conductor Anvil 63446-2001 63446-2001 Insulation Punch 63456-2003 63456-2003 Insulation Anvil 63443-0002 63443-0002 Cut-Off Plunger 63443-0012 63443-0012 Front Plunger Retainer Other Components 11-17-0022 1739-21 Hold Down Spring 11-18-4083 60707-8 Feed Guide 11-24-1067 4996-4 Cut-off Plunger Spring 63443-0009 63443-0009 Front Scrape Chute 63443-0024 63443-0024 Key 63443-0085 63443-0085 Wire Stop L-Bracket 63443-0090 63443-0090 Wire Stop 63443-0093 63443-0093 Hold Down Shank 63443-1717 63443-1717 Height Spacer 63443-2215 63443-2215 Coarse Spacer (15.00mm) 63443-2314 63443-2314 Fine Spacer (3.70mm) 63443-2802 63443-2802 Front Plunger Striker 63443-2907 63443-2907 Wire Hold Down Plunger 63443-6003 63443-6003 Rear Cover 63443-7114 63443-7114 Terminal Hold Down 63443-7201 63443-7201 Spring Cover 63600-0021 63600-0021 Compression Spring 63600-2972 63600-2972 Collar Frame 63800-8500 63800-8500 T2 Track Assembly Hardware — — M3 by 6 Long SHCS — — M3 by 8 Long SHCS — — M4 by 6 Long FHCS — — M4 by 6 Long SHCS — — M4 by 12 Long BHCS — — M4 by 14 Long SHCS — — M4 by 30 Long SHCS — — M4 by 50 Long SHCS — — M5 by 12 Long SHCS — — #10-32 by 3/8” Long BHCS * Available from an industrial supply company. Order No. Release Date: 05-24-19 Revision Date: 01-05-24 Quantity UNCONTROLLED COPY REF 1Y 1Y 1Y 1Y 1Y 1Y 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2* 1* 1* 2* 2* 2* 2* 2* 1* 1* Page 4 of 7 T2 Terminator for Mini-Fit Crimp Terminals ASSEMBLY DRAWING 7 30 (2) 1 14 3 21 20 23 27 18 35 (2) 26 24 (2) 31 (2) 12 22 8 19 2 13 5 34 9 1 6 32 (2) 25 4 16 10 13 29 17 29 15 (2) 33 11 Figure 1 Doc. No: 639148000 Revision: C Release Date: 05-24-19 Revision Date: 01-05-24 28 UNCONTROLLED COPY Page 5 of 7 T2 Terminator for Mini-Fit Crimp Terminals NOTES Depending on the press vintage, a feed finger assembly is supplied with the T2 Terminator. 1. To remove the existing feed finger assembly, loosen the M4 x 10mm set screw in the feed lever. 2. Select T2 feed finger assembly from the terminator box. 3. Insert a screwdriver into the slot behind the feed lever, and force the feed arm spring to the right. 4. Slide the T2 feed finger shaft for the TM42 (11-40-5307) or for the TM40 (11-40-0123) or Base Unit into the feed lever and to the left of the feed arm spring. 5. Release the feed arm spring. 6. Position the feed finger for the selected product. (Refer to Figure 5.1 in the T2 Manual.) TM40 PRESS AND BASE UNIT AND ADAPTER TM42 PRESS 11-40-5307 FEED FINGER ROD 11-40-0123 FEED FINGER ROD COTTER PIN 1/8” X .0295 DIA. WIRE COTTER PIN 1/8” X .0295 DIA. WIRE 11-40-5255 FEED FINGER 11-40-5255 FEED FINGER 11-40-0125 FEED ARM SPRING 11-40-0125 FEED ARM SPRING FEED FINGER ASSEMBLY FOR PRESS TM42 FEED FINGER ASSEMBLY FOR PRESS TM40 Figure 2 Doc. No: 639148000 Revision: C Release Date: 05-24-19 Revision Date: 01-05-24 UNCONTROLLED COPY Page 6 of 7 T2 Terminator for Mini-Fit Crimp Terminals NOTES 1. Molex recommends that an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are tight. 3. Slugs, terminals, dirt and oil should be kept clear of the work area. 4. This terminator should be only used in a Molex TM42, TM40 or 3BF press with a base unit adaptor. 5. Wear safety glasses at all times. 6. For recommended maintenance, refer to the TM40 and TM42 manual. CAUTION: To prevent injury, never operate this terminator without the guards supplied with the press in place. Reference the TM42 press manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Application Tooling Support Phone: (402) 458-TOOL (8665) E-Mail: toolingsupport@molex.com Website: www.molex.com/applicationtooling Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners. Doc. No: 639148000 Revision: C Release Date: 05-24-19 Revision Date: 01-05-24 UNCONTROLLED COPY Page 7 of 7