0640000041

64000-0041 Manual Press Operating Instruction Sheet For 64000-0041 (Manual Press) For SC Power Connector Product No. 19403-0011 FEATURES • • • • Ratchet mechanism to insure full stroke. Adjustable termination height. Reversible for right or left hand operation. Dedicated tooling for quality assembly. SCOPE Self-Contained Power Connector Assembly for 14 AWG stranded wire. This connector is designed exclusively for Coleman Cable E54864-H SEOPRENE 105 14 AWG 3/C SEOOW (UL) 600 V. –50°C to 105°C CSA LL39753-H STOOW (TPE). OPERATION 1. 2. Strip cable jacket and pre-form the wires as shown in Figure 1. Position the clear cover (bottom facing upward) as shown in Figure 2. STRAIN RELIEF RIB CABLE JACKET BLACK WIRE 1.00” GREEN WIRE 1.00” CABLE JACKET WHITE WIRE Figure 1 COVER ASSEMBLY (BOTTOM FACING UPWARD) WIRE LOCAT0R SLOTS Figure 2 3. Position wires into locator slots. Be certain to place black wire in slot marked BLK, green wire in slot marked GRD, and the white wire in the third slot. Upon final positioning of all wires, be certain the end of the cable jacket is a minimum of .06” past the second strain relief rib as shown in Figure 2. RIBS LOCKING TABS HOUSING ASSY COVER ASSY Figure 3 Doc. No. 64000-0041 Revision: A LOCKING LATCHES Release Date: 09/24/02 Revision Date:09/24/02 Figure 4 UNCONTROLLED COPY Page 1 of 3 64000-0041 Manual Press 4. Position the housing assembly over the cover with the ribs in the housing aligned between the latches as shown in Figure 3. Push the two halves together until the locking tabs engage as shown in Figure 4. PUSHER MOUNTING HOLES 5. Place the connector assembly on the anvil. Position the connector mounting holes onto the locator pins as shown in Figure 5. 6. With connector in position as shown in Figure 6, pull the ram handle from the full up position to the full down position and return. 7. Remove terminated connector assembly by lifting straight up to disengage connector from locator pins. SC POWER CONNECTOR ANVIL LOCAT0R PINS Figure 5 SC POWER CONNECTOR MANUAL PRESS Figure 6 Note: Also see Document No. 11-32-8186 for operation and maintenance for Part No. 11-31-6356 (AM-60026) Manual Assembly Press. Molex Application Tooling Group 1150 E. Diehl Road Naperville, IL 60563 (630) 969-4550; FAX (630) 505-0049 Doc. No. 64000-0041 Revision: A Release Date: 09/24/02 Revision Date:09/24/02 UNCONTROLLED COPY Page 2 of 3 64000-0041 Manual Press PARTS LIST *UFN
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64000-0043 64000-0044 11-31-6356 11-31-7151 11-31-7152 11-32-6818 N/A N/A N/A N/A 64000-0045 64000-0043 64000-0044 AM60026-50 AM60037-5 AM60037-6 AM63240Q01 N/A N/A N/A N/A 64000-0045 AnvilPusher Manual Assembly Press (Press Only) Latch Latch spring Adapter Body #8-32 by 5/8”Lg. SHCS M3 by 6.0mm Lg. SHCS 1/8 by 3/4”Lg Dowel Pin 1.5 by 6.0mm Lg. Roll Pin Tool Kit (All Items except Item 3) 1 1 1 1 1 1 3 1 2 1 0








** The following purchased parts are available from an Industrial supply company such as MSC 1-800-645-7270. 10 5 8 7 4 6 2 3 Figure 7 7 (2) 9 (2) 1 Doc. No. 64000-0041 Revision: A Release Date: 09/24/02 Revision Date:09/24/02 UNCONTROLLED COPY Page 3 of 3