0640011000

RHT 5758-CC Hand Crimp Tool Hand Crimp Tool InsulKrimp  Application Tooling Specification Sheet Order No. 64001-1000 Engineering No. RHT 5758-CC FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Long handles for comfortable crimping with reduced crimping force
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position
Single color-coded crimp pocket eliminates the possibility of using the wrong pocket SCOPE Products: InsulKrimp Fully Insulated Quick Disconnect and, Perma-Seal Fully Insulated Quick Disconnect Conductor Crimp only 14–16 AWG. Testing Mechanical The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections. The following charts show the UL specifications for various wire sizes. The tensile strength is shown in pounds and indicates the minimum acceptable force to break or separate the terminal from the conductor. Wire Size (AWG) 16 14 *UL - 310 30 50 *UL – 310 – Quick Disconnects The following is a partial list of the product part numbers and their specifications that this tool is designed to run. We will be adding to this list and an up to date copy is available on www.molex.com. Wire Size: 14-16 AWG 2.00-1.30mm² Wire Strip Insulation Diameter Terminal Terminal No. Terminal No. Length Maximum Terminal No. Eng No. (REF) Mylar Tape Molded Strip In mm In mm 19003-0040 BB-2206 19003-0042 19003-0041 0.25 6.35 0.16 4.06 19003-0044 BB-2206VB 19003-0080 19003-0045 0.25 6.35 0.16 4.06 19003-0047 BB-2206X 19003-0049 19003-0048 0.25 6.35 0.26 6.60 19003-0050 BB-2207 19003-0052 19003-0051 0.25 6.35 0.26 6.60 19003-0053 BB-2207X 19003-0055 19003-0054 0.25 6.35 0.26 6.60 19003-0056 BB-2208 19003-0058 19003-0057 0.25 6.35 0.16 4.06 19003-0059 BB-2208X 19003-0061 19003-0060 0.25 6.35 0.26 6.60 19003-0062 BB-2215 19003-0077 19003-0085 0.25 6.35 0.16 4.06 19003-0063 BB-2216 19003-0078 19003-0086 0.25 6.35 0.16 4.06 19003-0132 BB-2207V 19003-0133 19003-0134 0.25 6.35 0.16 4.06 19003-0135 BB-2208V 19003-0136 19003-0137 0.25 6.35 0.16 4.06 Doc No. ATS-640011000 Revision: D Release Date: 12-11-02 Revision Date: 01-24-11 UNCONTROLLED COPY Page 1 of 6 RHT 5758-CC Hand Crimp Tool Wire Size: 14-16 AWG 2.00-1.30mm² Wire Strip Insulation Diameter Terminal Terminal No. Terminal No. Length Maximum Terminal No. Eng No. (REF) Mylar Tape Molded Strip In mm In mm 19023-0056 19023-0056 19023-0054 19023-0055 0.25 6.35 0.16 4.06 19164-0047 SBB-2141 N/A N/A 0.20 5.16 0.24 6.10 19276-0005 BB-2206-LIF N/A N/A 0.25 6.35 0.16 4.06 OPERATION Open the tool by first closing the jaws sufficiently for the ratchet mechanism to release. JAWS OPEN Crimping Terminals 1. There are 3 tab locator blades supplied with the tool. One is for .187 and .250 tabs; another is for .205 tabs and .110 tabs and another is for LIF terminals. Make sure the proper blade is installed on the top of the locator and the other is stored on the bottom of the locator. 2. Push the terminal onto the tab locator all the way to the stop in the color-coded nest. The barrel of the terminal should be up. LOCATOR Figure 1 See Figure 1. 3. Partially close the tool to hold the terminal in place. See Figure 2. 4. Insert the properly stripped wire into the terminal barrel. See Figure 2 and 3. Cycle the tool. TERMINAL TAB LOCATOR Note: The tamper proof ratchet action will not release the tool until it has been fully closed. WIRE STOP BUILT INTO TERMINAL CONDUCTOR PUNCH PUNCH INSERT TERMINAL WIRE 1ST TAB LOCATOR TERMINAL BARREL LOCATOR WIRE TERMINAL Figure 2 2ND and 3RD TAB LOCATOR CONDUCTOR ANVIL ANVIL INSERT Figure 3 5. Remove the crimp and inspect for proper crimp location. Molex offers a Crimp Inspection Handbook for closed barrel industrial product. See our website or contact your sales engineer. Note: Whenever crimping without the locator, make sure the seam of the terminal is oriented up or down in the tool if using unbrazed product, as this will provide higher pull force values. Doc No. ATS-640011000 Revision: D Release Date: 12-11-02 Revision Date: 01-24-11 UNCONTROLLED COPY Page 2 of 6 RHT 5758-CC Hand Crimp Tool Maintenance LUBRICATION POINTS (BOTH SIDES) LIGHT OIL (EVERY 3 MONTHS OR 5,000 CRIMPS) It is recommended that each operator of the tool be made aware of, and responsible for, the following maintenance steps: 1. Remove dust, moisture and other contaminants with a clean brush, or soft, lintfree cloth. 2. Do not use any abrasive materials that could damage the tool. 3. Make certain all pin, pivot points and bearing surfaces are protected with a thin coat of high quality machine oil. Do not oil excessively. Figure 4 This tool was engineered for durability, but like any fine piece of equipment it needs cleaning and lubrication for a maximum service life of trouble-free crimping. A light oil, such as 30 weight automotive oil, can be used at the oil points shown in Figure 4, every 5,000 crimps or 3 months will significantly enhance the tool life and ensure a stable calibration. 4. When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping dies, and store the tool in a clean, dry area. Miscrimps or Jams Should this tool ever become stuck or jammed in a partially closed position, Do Not force the handles open or closed. The tool will open easily by pressing the ratchet release lever. See Figure 5. How to Adjust Tool Preload (See Figure 5) Over the life of the tool, it may be necessary to adjust tool handle preload force. Listed below are the steps required to adjust the crimping force of the hand tool to obtain proper crimp conditions: 1. Remove the screw and plastic cover washer. Note the setting wheel position. 2. Lift the setting wheel off the axle. Turn the eccentric axle with a screwdriver. 3. Turning the eccentric axle counterclockwise will increase handle force. 4. Replace the setting wheel to the axle, aligning the nearest notch in the setting wheel to the dowel pin. 5. Replace the plastic cover washer and screw. 6. Check the crimp specifications after tool crimp force is adjusted. Doc No. ATS-640011000 Revision: D Release Date: 12-11-02 Revision Date: 01-24-11 PRELOAD TEST POINT PRELOAD TEST POINT RATCHET RELEASE LEVER PUSH UP PRELOAD ADJUSTMENT LOCKING SCREW UNCONTROLLED COPY 1.00 1.00 Figure 5 Page 3 of 6 RHT 5758-CC Hand Crimp Tool PIN GAUGE IN CONDUCTOR CRIMP Tool Calibration A Certificate of Calibration (see last page) was supplied with the tool. To recalibrate this tool, pin gauge measurements should be taken in each conductor nest and compared to this chart. The tool should be lubricated prior to recalibration to ensure consistent measurements. Handle preload is factory set to 25-45 LBS. See How to Adjust Tool Preload (See Figure 5) to recalibrate. X “ Confining ” Crimp Nest Color Code Blue Wire Range AWG 14 - 16 mm² 1.30 - 2.00 “X” Dimension Conductor Crimp Mean Go No Go .094 .091 .098 Crimp Inspection Marking o Warranty Caution: Repetitive use of this tool should be avoided. This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital components are long-life tested. All tools are warranted to be free of manufacturing defects for a period of 30 days. Should such a defect occur, we will repair or exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused or damaged tools. This tool is designed for hand use only. Any clamping, fixturing, or use of handle extensions voids this warranty. Hand held crimping tools are intended for low volume, prototyping or repair requirements only. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Doc No. ATS-640011000 Revision: D Release Date: 12-11-02 Revision Date: 01-24-11 UNCONTROLLED COPY Page 4 of 6 RHT 5758-CC Hand Crimp Tool PARTS LIST Item Order No 64001-1000 64000-0076 63810-0000 64001-0475 64001-1070 Description Quantity Hand Crimp Tool Figure 6 1 Repair Kit (Springs, Pins and E-Rings) 1 2 Handle 1 3 Locator Assembly 1 4 Tooling Kit 1 Tooling Kit Only 5 64001-1001 Conductor Punch 1 6 64001-1002 Conductor Anvil 1 7 64001-1012 Insert Punch 1 8 64001-0011 Insert Anvil 1 9 N/A 4mm Diameter by 5.0mm LongRoll Pins 2** ** The following purchased parts are available from an Industrial supply company such as MSC (1-800-645-7270). 2 M4 LOCKNUT W/ HEX NYLON M4 FLAT WASHER RATCHET RELEASE LEVER 3 SCREW AND PLASTIC COVER FOR HANDTOOL PRELOAD ADJUSTMENT M4 X 12LG PAN HEADSCREW 5 6 FOR SPRING ACCESS SWING OPEN COVER 9 (2) 7 M4 X 30LG PAN HEAD SCREW 8 1 4 REPAIR KIT. ALL PARTS REQUIRED FOR REPAIR. (ONLY MAIN SPRING SHOWN) Figure 6 Doc No. ATS-640011000 Revision: D Release Date: 12-11-02 Revision Date: 01-24-11 UNCONTROLLED COPY Page 5 of 6 RHT 5758-CC Hand Crimp Tool Hand Crimp Tool InsulKrimp  Certificate of Calibration Order No. 64001-1000 Engineering No. RHT 5758-CC Tool Order Number __________________ Tool Eng. Number ___________________ Tool Revision ___________________ Serial Number ___________________ Date of Manufacture__________________ Handle Load Range at 1 inch from the Tips =______________ Actual =_____________ Pin Gauge of Conductor Nest/Nests or Slug height if the nest is the “F” Crimp style. Range Conductor Nest # 1 = ____________-- Actual = ______________ Technician ______________ Date of Calibration ______________ Calibration should be done every 5,000 cycles or 3 months. Tools should be lubricated during this operation. http://www.molex.com Doc No. ATS-640011000 Revision: D Release Date: 12-11-02 Revision Date: 01-24-11 UNCONTROLLED COPY Page 6 of 6