0640011200

RHT 2050 Hand Crimp Tool Hand Crimp Tool Operating Instruction And Specifications Sheet Order No. 64001-1200 Eng. No. RHT 2050 (Replaces 19285-0010) FEATURES Œ Œ Œ Œ Œ A full cycle ratcheting hand tool ensures complete crimps Long handles for comfortable crimping with reduced crimping force A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position Insulation crimp adjustment allows a precise insulation crimp. To meet or exceed the requirements of UL, CSA and Military Class II Single color-coded crimp pocket eliminates the possibility of using the wrong pocket SCOPE AviKrimp and InsulKrimp Terminals 18–22 AWG, (Rings, Spades, Hooks, Snap Spades, Flanged Spades and Wire Pin Terminals.). Short Barrel. Some Male Quick Disconnects Terminals Testing Mechanical The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections. The following charts show the UL and Government specifications (MIL-T-7928) for various wire sizes. The tensile strength is shown in pounds and indicates the minimum acceptable force to break or separate the terminal from the conductor. Wire Size (AWG) 22 20 18 *UL - 486 A 8 13 20 **Military Class 2 15 19 38 *UL - 486 A - Terminals (Copper conductors only) **Military Class 2– Military Approved Terminals only as listed The following is a partial list of the product part numbers and their specifications that this tool is designed to run. We will be adding to this list and an up to date copy is available on www.molex.com. Terminal No. 19023-0007 19070-0001 19070-0003 19070-0005 19070-0009 19070-0011 19070-0013 19070-0015 19070-0015 19070-0016 Wire Size: 18 – 22 AWG 0.80 – 0.35 mm² Terminal Wire Strip Length Insul. Dia. Max. Eng No. (REF) In mm In mm AMMCT-2X .234 5.95 .144 3.68 AA-2111-02X .234 5.95 .144 3.68 AA-2111-04X .234 5.95 .144 3.68 AA-220-02X .234 5.95 .144 3.68 AA-220-04X .234 5.95 .144 3.68 AA-220-06X .234 5.95 .144 3.68 AA-221-06X .234 5.95 .144 3.68 AA-221-08X .234 5.95 .144 3.68 AA-221-10X .234 5.95 .144 3.68 AA-221-10XR90 .234 5.95 .144 3.68 Terminal No. 19070-0018 19070-0019 19070-0021 19070-0023 19070-0026 19070-0029 19070-0031 19070-0033 19070-0036 19070-0038 Wire Size: 18 – 22 AWG 0.80 – 0.35 mm² Terminal Wire Strip Length Insul. Dia. Max. In mm In mm AA-221-10XT45 .234 5.95 .144 3.68 AA-221-209X .234 5.95 .144 3.68 AA-222-10X .234 5.95 .144 3.68 AA-222-14X .234 5.95 .144 3.68 AA-222-56X .234 5.95 .144 3.68 AA-226-10X .234 5.95 .144 3.68 AA-226-14X .234 5.95 .144 3.68 AA-226-38X .234 5.95 .144 3.68 AA-226-56X .234 5.95 .144 3.68 AA-232-04X .234 5.95 .144 3.68 Doc No. 64001-1200 Release Date: 10-16-02UNCONTROLLED COPY Revision: C Revision Date: 08-05-03 Page 1 of 9 RHT 2050 Hand Crimp Tool Terminal No. 19070-0040 19070-0044 19070-0051 19070-0394 19071-0001 19071-0003 19071-0005 19071-0007 19071-0009 19071-0011 19071-0013 19071-0015 19071-0017 19071-0019 19071-0021 19071-0023 19071-0024 19071-0026 19071-0028 19071-0030 19071-0032 19071-0034 19071-0040 19073-0001 19073-0003 19073-0005 19073-0007 19073-0009 19073-0011 19073-0013 19073-0017 19073-0020 19073-0022 19073-0024 19073-0025 19073-0027 19073-0029 19073-0030 19073-0032 19073-0034 19073-0036 19073-0038 19073-0042 19073-0049 19073-0303 19090-0001 19090-0002 19090-0007 19090-0009 19090-0011 19090-0013 19090-0024 19090-0026 19090-0028 19090-0030 19090-0032 19090-0034 19090-0036 19090-0038 19090-0040 19090-0042 19092-0001 19092-0003 19092-0009 Wire Size: 18 – 22 AWG 0.80 – 0.35 mm² Wire Strip Length Insul. Dia. Max. Terminal Eng No. (REF) In mm In mm AA-232-06X .234 5.95 .144 3.68 AA-232-08X .234 5.95 .144 3.68 AA-233-10X .234 5.95 .144 3.68 AA-220-06XR90 .234 5.95 .144 3.68 AA-6111-02X .234 5.95 .144 3.68 AA-6111-04X .234 5.95 .144 3.68 AA-620-02X .234 5.95 .144 3.68 AA-620-04X .234 5.95 .144 3.68 AA-620-06X .234 5.95 .144 3.68 AA-621-06X .234 5.95 .144 3.68 AA-621-08X .234 5.95 .144 3.68 AA-621-10X .234 5.95 .144 3.68 AA-622-10X .234 5.95 .144 3.68 AA-622-14X .234 5.95 .144 3.68 AA-622-56X .234 5.95 .144 3.68 AA-626-10X .234 5.95 .144 3.68 AA-626-14X .234 5.95 .144 3.68 AA-626-38X .234 5.95 .144 3.68 AA-626-56X .234 5.95 .144 3.68 AA-632-04X .234 5.95 .144 3.68 AA-632-06X .234 5.95 .144 3.68 AA-632-08X .234 5.95 .144 3.68 AA-633-10X .234 5.95 .144 3.68 AA-8111-02 .250 6.35 .140 3.56 AA-8111-04 .250 6.35 .144 3.68 AA-820-02 .250 6.35 .144 3.68 AA-820-04 .250 6.35 .144 3.68 AA-820-06 .250 6.35 .144 3.68 AA-821-06 .250 6.35 .144 3.68 AA-821-08 .250 6.35 .144 3.68 AA-821-10 .250 6.35 .144 3.68 AA-821-209 .250 6.35 .140 3.56 AA-822-10 .250 6.35 .140 3.56 AA-822-14 .250 6.35 .144 3.68 AA-822-14R90 .250 6.35 .140 3.56 AA-822-56 .250 6.35 .144 3.68 AA-826-10 .250 6.35 .140 3.56 AA-826-14 .250 6.35 .140 3.56 AA-826-38 .250 6.35 .144 3.68 AA-826-56 .250 6.35 .140 3.56 AA-832-04 .250 6.35 .144 3.68 AA-832-06 .250 6.35 .144 3.68 AA-832-08 .250 6.35 .144 3.68 AA-833-10 .250 6.35 .144 3.68 AA-832-06R90 .250 6.35 .140 3.56 AA-205-04X .234 5.95 .144 3.68 AA-205-06X .234 5.95 .144 3.68 AA-2110-02X .234 5.95 .144 3.68 AA-2110-04X .234 5.95 .144 3.68 AA-214-04X .234 5.95 .144 3.68 AA-214-06X .234 5.95 .144 3.68 AA-292-06X .234 5.95 .144 3.68 AA-292-08X .234 5.95 .144 3.68 AA-292-10X .234 5.95 .144 3.68 AA-295-06X .234 5.95 .144 3.68 AA-295-08X .234 5.95 .144 3.68 AA-295-10X .234 5.95 .144 3.68 AA-298-04X .234 5.95 .144 3.68 AA-298-06X .234 5.95 .144 3.68 AA-298-08X .234 5.95 .144 3.68 AA-298-10X .234 5.95 .144 3.68 AA-605-04X .234 5.95 .144 3.68 AA-605-06X .234 5.95 .144 3.68 AA-6110-02X .234 5.95 .144 3.68 Terminal No. 19092-0011 19092-0013 19092-0015 19092-0017 19092-0019 19092-0021 19092-0023 19092-0025 19092-0027 19092-0029 19092-0031 19092-0033 19092-0035 19092-0037 19095-0001 19095-0003 19095-0016 19095-0018 19095-0020 19095-0036 19095-0038 19095-0040 19095-0042 19095-0044 19095-0046 19095-0048 19095-0050 19095-0052 19095-0054 19095-0142 19099-0001 19099-0003 19099-0005 19099-0007 19099-0009 19099-0011 19099-0012 19099-0013 19099-0015 19099-0081 19115-0001 19115-0003 19115-0005 19115-0007 19115-0009 19115-0011 19115-0012 19115-0014 19115-0052 19121-0001 19121-0002 19121-0004 19121-0005 19121-0007 19121-0009 19121-0011 19121-0012 19121-0013 19121-0014 19121-0015 19121-0016 19121-0017 19121-0018 19121-0019 Wire Size: 18 – 22 AWG 0.80 – 0.35 mm² Terminal Wire Strip Length Insul. Dia. Max. In mm In mm AA-6110-04X .234 5.95 .144 3.68 AA-614-04X .234 5.95 .144 3.68 AA-614-06X .234 5.95 .144 3.68 AA-614-08X .234 5.95 .144 3.68 AA-692-06X .234 5.95 .144 3.68 AA-692-08X .234 5.95 .144 3.68 AA-692-10X .234 5.95 .144 3.68 AA-695-06X .234 5.95 .144 3.68 AA-695-08X .234 5.95 .144 3.68 AA-695-10X .234 5.95 .144 3.68 AA-698-04X .234 5.95 .144 3.68 AA-698-06X .234 5.95 .144 3.68 AA-698-08X .234 5.95 .144 3.68 AA-698-10X .234 5.95 .144 3.68 AA-805-04 .250 6.35 .140 3.56 AA-805-06 .250 6.35 .140 3.56 AA-814-04 .250 6.35 .144 3.68 AA-814-06 .250 6.35 .144 3.68 AA-814-08 .250 6.35 .144 3.68 AA-892-06 .250 6.35 .140 3.56 AA-892-08 .250 6.35 .140 3.56 AA-892-10 .250 6.35 .140 3.56 AA-895-06 .250 6.35 .140 3.56 AA-895-08 .250 6.35 .140 3.56 AA-895-10 .250 6.35 .140 3.56 AA-898-04 .250 6.35 .140 3.56 AA-898-06 .250 6.35 .140 3.56 AA-898-08 .250 6.35 .140 3.56 AA-898-10 .250 6.35 .140 3.56 AA-8110-02 .250 6.35 AA-2190-06X .234 5.95 .144 3.68 AA-2191-08X .234 5.95 .144 3.68 AA-2192-10X .234 5.95 .144 3.68 AA-2704-05X .234 5.95 .144 3.68 AA-2704-06X .234 5.95 .144 3.68 AA-2705-08X .234 5.95 .144 3.68 AA-2706-10X .234 5.95 .144 3.68 AA-2714-08X .234 5.95 .144 3.68 AA-2715-10X .234 5.95 .144 3.68 AA-2704-04X .234 5.95 .144 3.68 AA-8190-06 .250 6.35 .144 3.68 AA-8191-08 .250 6.35 .144 3.68 AA-8192-10 .250 6.35 .144 3.68 AA-8704-05 .250 6.35 .140 3.56 AA-8704-06 .250 6.35 .140 3.56 AA-8705-08 .234 5.95 .144 3.68 AA-8714-08 .250 6.35 .140 3.56 AA-8715-10 .250 6.35 .140 3.56 AA-8706-10 .234 5.95 .144 3.68 AA-2108-02X .234 5.95 .144 3.68 AA-2108-04X .234 5.84 .140 3.56 AA-215-04X .234 5.95 .144 3.68 AA-215-06X .234 5.84 .144 3.68 AA-215-08X .234 5.84 .144 3.68 AA-215-10X .234 5.84 .144 3.68 AA-2461-04X .234 5.95 .144 3.68 AA-2461-06X .234 5.95 .144 3.68 AA-2461-08X .234 5.95 .144 3.68 AA-2461-10X .234 5.95 .144 3.68 AA-290-06X .234 5.95 .144 3.68 AA-290-08X .234 5.95 .144 3.68 AA-290-10X .234 5.95 .144 3.68 AA-293-06X .234 5.95 .144 3.68 AA-293-08X .234 5.95 .144 3.68 Doc No. 64001-1200 Release Date: 10-16-02UNCONTROLLED COPY Revision: C Revision Date: 08-05-03 Page 2 of 9 RHT 2050 Hand Crimp Tool Terminal No. 19121-0020 19121-0021 19121-0022 19121-0024 19122-0001 19122-0003 19122-0005 19122-0007 19122-0009 19122-0011 19122-0013 19122-0015 19122-0017 19122-0019 19122-0021 19122-0023 19122-0025 19127-0001 19127-0003 19127-0005 19127-0007 19127-0010 19127-0012 19127-0014 19127-0015 19127-0016 19127-0017 19127-0019 19127-0021 19127-0023 19127-0025 19127-0027 19127-0029 19127-0031 19127-0033 19127-0035 19131-0027 19131-0028 19131-0029 19131-0031 19131-0033 19131-0034 19131-0036 19131-0038 19131-0039 19131-0042 19131-0045 19131-0047 19133-0001 19133-0002 19133-0003 19133-0004 19139-0001 19139-0003 19139-0006 19139-0008 19139-0009 19139-0011 19139-0013 19139-0015 19139-0016 19139-0018 19139-0020 19139-0022 Wire Size: 18 – 22 AWG 0.80 – 0.35 mm² Wire Strip Length Insul. Dia. Max. Terminal Eng No. (REF) In mm In mm AA-293-10X .234 5.95 .144 3.68 AA-296-04X .234 5.95 .144 3.68 AA-296-06X .234 5.84 .144 3.68 AA-296-08X .234 5.95 .144 3.68 AA-6108-02X .234 5.95 .144 3.68 AA-6108-04X .234 5.95 .144 3.68 AA-615-04X .234 5.95 .144 3.68 AA-615-06X .234 5.95 .144 3.68 AA-615-08X .234 5.95 .144 3.68 AA-690-06X .234 5.95 .144 3.68 AA-690-08X .234 5.95 .144 3.68 AA-690-10X .234 5.95 .144 3.68 AA-693-06X .234 5.95 .144 3.68 AA-693-08X .234 5.95 .144 3.68 AA-693-10X .234 5.95 .144 3.68 AA-696-04X .234 5.95 .144 3.68 AA-696-06X .234 5.95 .144 3.68 AA-8108-02 .250 6.35 .140 3.56 AA-8108-04 .250 6.35 .140 3.56 AA-815-04 .250 6.35 .140 3.63 AA-815-06 .250 6.35 .140 3.56 AA-815-08 .250 6.35 .140 3.56 AA-815-10 .250 6.35 .140 3.56 AA-8461-04 .250 6.35 .140 3.56 AA-8461-06 .250 6.35 .140 3.56 AA-8461-08 .250 6.35 .140 3.56 AA-8461-10 .250 6.35 .140 3.56 AA-890-06 .250 6.35 .140 3.56 AA-890-08 .250 6.35 .140 3.56 AA-890-10 .250 6.35 .140 3.56 AA-893-06 .250 6.35 .140 3.56 AA-893-08 .250 6.35 .140 3.56 AA-893-10 .250 6.35 .140 3.56 AA-896-04 .250 6.35 .140 3.56 AA-896-06 .250 6.35 .140 3.56 AA-896-08 .250 6.35 .140 3.56 AA-294-10X .234 5.84 .144 3.68 AA-294-08X .234 5.95 .144 3.68 AA-294-06X .234 5.95 .144 3.68 AA-238-06X .234 5.84 .150 3.81 AA-238-04X .234 5.95 .144 3.68 AA-234-10X .234 5.95 .144 3.68 AA-234-08X .234 5.84 .150 3.81 AA-234-06X .234 5.84 .150 3.81 AA-234-04X .234 5.95 .144 3.68 AA-2118-06X .234 5.84 .150 3.81 AA-2109-04X .234 5.84 .144 3.68 AA-2109-02X .234 5.84 .144 3.68 AA-634-04X .234 5.95 .144 3.68 AA-634-06X .234 5.95 .144 3.68 AA-634-08X .234 5.95 .144 3.68 AA-634-10X .234 5.95 .144 3.68 AA-8109-02 .250 6.35 .144 3.68 AA-8109-04 .250 6.35 .144 3.68 AA-8118-06 .250 6.35 .140 3.56 AA-8118-08 .250 6.35 .142 3.63 AA-834-04 .250 6.35 .140 3.56 AA-834-06 .250 6.35 .140 3.56 AA-834-08 .250 6.35 .140 3.56 AA-834-10 .250 6.35 .140 3.56 AA-838-04 .250 6.35 .140 3.56 AA-838-06 .250 6.35 .140 3.56 AA-891-06 .250 6.35 .140 3.56 AA-891-08 .250 6.35 .140 3.56 Terminal No. 19139-0024 19139-0026 19139-0028 19139-0030 19139-0032 19139-0034 19139-0036 19144-0001 19144-0003 19144-0005 19144-0007 19144-0008 19144-0009 19144-0010 19144-0011 19144-0012 19145-0001 19145-0003 19145-0011 19145-0013 19145-0015 19145-0017 19145-0019 19145-0022 19145-0024 19145-0026 19145-0028 19145-0030 19145-0032 19145-0034 19145-0036 19145-0038 19179-0002 19179-0004 19179-0006 19182-0001 19182-0003 19182-0005 19183-0001 19183-0003 19183-0005 19198-0004 19198-0006 19198-0070 19212-0003 19213-0003 19213-0009 Terminal No. 19095-0022 19095-0024 19095-0026 19095-0028 19095-0030 19095-0032 19095-0034 Wire Size: 18 – 22 AWG 0.80 – 0.35 mm² Terminal Wire Strip Length Insul. Dia. Max. In mm In mm AA-891-10 .250 6.35 .140 3.56 AA-894-06 .250 6.35 .140 3.56 AA-894-08 .250 6.35 .140 3.56 AA-894-10 .250 6.35 .140 3.56 AA-897-04 .250 6.35 .140 3.56 AA-897-06 .250 6.35 .140 3.56 AA-897-08 .250 6.35 .140 3.56 AA-235-06X .234 5.84 .150 3.81 AA-235-08X .234 5.84 .150 3.81 AA-235-10X .234 5.84 .150 3.81 AA-291-06X .234 5.95 .144 3.68 AA-291-08X .234 5.95 .144 3.68 AA-291-10X .234 5.95 .144 3.68 AA-297-04X .234 5.95 .144 3.68 AA-297-06X .234 5.95 .144 3.68 AA-297-08X .234 5.95 .144 3.68 AA-6109-02X .234 5.95 .144 3.68 AA-6109-04X .234 5.95 .144 3.68 AA-635-06X .234 5.95 .144 3.68 AA-635-08X .234 5.95 .144 3.68 AA-635-10X .234 5.95 .144 3.68 AA-638-04X .234 5.95 .144 3.68 AA-638-06X .234 5.95 .144 3.68 AA-691-06X .234 5.95 .144 3.68 AA-691-08X .234 5.95 .144 3.68 AA-691-10X .234 5.95 .144 3.68 AA-694-06X .234 5.95 .144 3.68 AA-694-08X .234 5.95 .144 3.68 AA-694-10X .234 5.95 .144 3.68 AA-697-04X .234 5.95 .144 3.68 AA-697-06X .234 5.95 .144 3.68 AA-697-08X .234 5.95 .144 3.68 AA-210-06X .234 5.84 .150 3.81 AA-210-08X .234 5.84 .150 3.81 AA-210-10X .234 5.84 .150 3.81 AA-610-06X .234 5.95 .144 3.68 AA-610-08X .234 5.95 .144 3.68 AA-610-10X .234 5.95 .144 3.68 AA-810-06 .250 6.35 .140 3.56 AA-810-08 .250 6.35 .140 3.56 AA-810-10 .250 6.35 .140 3.56 AA-835-08 .234 5.84 .140 3.56 AA-835-10 .234 5.84 .140 3.56 AA-835-06 .234 5.84 .140 3.56 WP-2218X .187 4.76 .144 3.68 WP-5218 .187 4.76 .140 3.56 WP-8218 .187 4.76 .140 3.56 MILITARY CLASS 2 Wire Size: 18 – 22 AWG 0.80 – 0.35 mm² Terminal Wire Strip Length Insul. Dia. Max. Eng No. (REF) In mm In mm AA-880-1 .250 6.35 .140 3.57 AA-881-1 .250 6.35 .140 3.57 AA-882-1 .250 6.35 .140 3.57 AA-883-1 .250 6.35 .140 3.57 AA-884-1 .250 6.35 .140 3.57 AA-885-1 .250 6.35 .140 3.57 AA-886-1 .250 6.35 .140 3.57 Doc No. 64001-1200 Release Date: 10-16-02UNCONTROLLED COPY Revision: C Revision Date: 08-05-03 Page 3 of 9 RHT 2050 Hand Crimp Tool JAWS OPEN OPERATION Open the tool by first closing the jaws sufficiently for the ratchet mechanism to release. TERMINAL Crimping Terminals FRONT 1. Push up on the locator blade and position the EDGE OF terminal with the barrel facing up into the colorcoded nest with front edge of the barrel against the BARREL locator (See Figure 1). Release the locator blade to hold the terminal in position. LOCATOR 2. Partially close the tool to hold the terminal in place (See Figure 2). Figure 1 PUSH UP 3. Insert the properly stripped wire into the terminal barrel (See Figure 2 and 3). The wires end should butt against the wire stop position of the locator. Cycle the tool. Note: The tamper proof ratchet action will not release the tool until it has been fully closed. CONDUCTOR PUNCH TERMIN WIRE Figure 2 INSULATION PUNCH LOCATOR TERMINA L 4. Lift the locator blade or wire stop and remove the crimped terminal. Inspect for proper crimp location, and check for insulation closure. Locator is adjustable up and down to keep terminals straight after crimping. WIRE 5. If the insulation part of the crimp needs to be adjusted, first loosen the TERMINAL M4 screw on the bottom tool jaw, then INSULATIO CONDUCTO insert a 3/32 hex wrench (supplied) N R Figure 3 into the bottom of the lower die (See Figure 4). A clockwise (CW) rotation decreases insulation crimp while a counter-clockwise (CCW) rotation increases insulation crimp. After adjusting retighten the M4 screw. Note: Whenever crimping without the locator, make sure the seam of the terminal is oriented up or down in the tool if using unbrazed product, as this will provide higher pull force values. Doc No. 64001-1200 Release Date: 10-16-02UNCONTROLLED COPY Revision: C Revision Date: 08-05-03 Page 4 of 9 RHT 2050 Hand Crimp Tool Doc No. 64001-1200 Release Date: 10-16-02UNCONTROLLED COPY Revision: C Revision Date: 08-05-03 Page 5 of 9 RHT 2050 Hand Crimp Tool Maintenance It is recommended that each operator of the tool be made aware of, and responsible for, the following maintenance steps: LUBRICATION POINTS (BOTH SIDES) LIGHT OIL LOOSEN M4 SCREW 1. Remove dust, moisture and other contaminants with a clean 3/32” HEX brush, or soft, lint-free cloth. WRENCH 2. Do not use any abrasive materials that could damage the tool. Figure 4 3. Make certain all pins; pivot points and bearing surfaces are protected with a thin coat of high quality machine oil. Do not oil excessively. The 64001-1200 (RHT-2050) was engineered for durability, but like any fine piece of equipment it needs cleaning and lubrication for a maximum service life of trouble-free crimping. A light oil, such as 30 weight automotive oil used at the oil points shown in Figure 4, every 5,000 crimps or 3 months will significantly enhance the tool life and ensure a stable calibration. 4. When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping dies, and store the tool in a clean, dry area. PRELOAD TEST Miscrimps or Jams 1.00 Should this tool ever become stuck or jammed in a partially closed position, Do Not force the handles open or closed. The tool will open easily by lifting the ratchet release lever (See Fig.5). How To Adjust Tool Preload (See Figure 5) Over the life of the tool, it may be necessary to adjust tool handle preload force. Listed below are the steps required to adjust the crimping force of the hand tool to obtain proper crimp conditions: 1. 2. 3. 4. 5. 6. PRELOAD TEST RATCHET RELEASE LEVER PRELOAD ADJUSTMENT LOCKING 1.00 Figure 5 Remove the screw and plastic cover washer. Note the setting wheel position. Lift the setting wheel off the axle. Turn the eccentric axle with a screwdriver. Turning the eccentric axle counter-clockwise (CCW) will increase handle force. Replace the setting wheel to the axle, aligning the nearest notch in the setting wheel to the dowel pin. Replace the plastic cover washer and screw. Check the crimp specifications after tool handle preload force is adjusted. Doc No. 64001-1200 Release Date: 10-16-02UNCONTROLLED COPY Revision: C Revision Date: 08-05-03 Page 6 of 9 RHT 2050 Hand Crimp Tool PIN GAUGE IN CONDUCTOR Tool Calibration A Certificate of Calibration (see last page) was supplied with the tool. To recalibrate this tool, pin gauge measurements should be taken in each conductor nest and compared to this chart. The tool should be lubricated prior to recalibration to ensure consistent measurements. Handle preload is factory set to 25-45 LBS. See How to Adjust Tool Preload (see Figure 5) to recalibrate. X “ CONFINING” Nest Color Code Red Wire Range AWG 18 - 22 mm² 0.35 - 0.80 “X” Dimension Conductor Crimp Mean Go No Go .114 .110 .122 Crimp Inspection Marking o Warranty This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30 days. Should such a defect occur, we will repair or exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused or damaged tools. This tool is designed for hand use only. Any clamping, fixturing, or use of handle extensions voids this warranty. Hand held crimping tools are intended for low volume, prototyping, or repair requirements only. Caution: Repetitive use of this tool should be Doc No. 64001-1200 Release Date: 10-16-02UNCONTROLLED COPY Revision: C Revision Date: 08-05-03 Page 7 of 9 RHT 2050 Hand Crimp Tool PARTS LIST Item 1 2 3 4 Order No 64001-1200 64000-0076 63810-0000 64007-0375 64001-1270 5 6 7 8 9 10 64001-1202 64001-1201 64001-1204 64001-1203 N/A N/A Description Hand Crimp Tool Repair Kit (Springs, Pins and E-Rings) Handle Locator Assembly Tooling Kit Tooling Kit Only Conductor Punch Conductor Anvil Insulation Punch Insulation Anvil 4 mm Dia. by 5.0 mm Lg.Roll Pins #10-32 by 5/16” Lg. Cup Pt. Set Screw Quantity (Fig. 6) 1 1 1 1 1 1 1 1 2** 1** ** The following purchased parts are available from an Industrial supply company such as MSC (1-800645-7270). 2 M4 WING NUT M4 FLAT RATCHET RELEASE 3 SCREW AND PLASTIC COVER FOR 5 M4 X 12LG PAN 6 FOR SPRING ACCESS SWING 9 10 M4 X 30LG PAN HEAD (2) 7 8 1 REPAIR KIT. ALL PARTS REQUIRED FOR 4 Figure 6 Doc No. 64001-1200 Release Date: 10-16-02UNCONTROLLED COPY Revision: C Revision Date: 08-05-03 Page 8 of 9 RHT 2050 Hand Crimp Tool Certificate of Calibration Tool Order Number __________________ Tool Eng. Number ___________________ Tool Revision ___________________ Serial Number ___________________ Date of Manufacture__________________ Handle Load Range at 1 inch from the Tips =______________ Actual =_____________ Pin Gauge of Conductor Nest/Nests or Slug height if the nest is the “F” Crimp style. Range Conductor Nest # 1 = ____________-- Actual = ______________ Range Conductor Nest # 2 = ____________-- Actual = ______________ Range Conductor Nest # 3 = ____________-- Actual = ______________ Technician ______________ Date of Calibration ______________ Calibration should be done every 5,000 cycles or 3 months. Tools should be lubricated during this operation. Molex Application Tooling Group 1150 E. Diehl Road Naperville, IL 60563 Tel: (630) 969-4550 Fax: (630) 505-0049 Doc No. 64001-1200 Release Date: 10-16-02UNCONTROLLED COPY Revision: C Revision Date: 08-05-03 Page 9 of 9