64001-7400 Hand Crimp Tool
Hand Crimp Tool
Operating Instruction and Specifications Sheet
Order No. 64001-7400
(Replaces 64001-3200)
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Long handles for comfortable crimping with reduced crimping force
3-nested tool eliminates the need for additional tools
A precision user-friendly terminal locator holds terminals in the proper crimping position for each of the three nests
SCOPE
Products: Perma-Seal Ring Tongue, Spade Tongue, Hook Tongue, 3 and 4-Way Terminals. Butt Splices and Step Down Butt Splices
10–22 AWG.
Testing
Mechanical
The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections. The following charts
show the specifications for various wire sizes. The tensile strength is shown in pounds and indicates the minimum acceptable force
to break or separate terminal from the conductor.
Wire Size (AWG)
22
20
18
16
14
12
10
UL – 486 A
8
13
20
30
50
70
80
UL – 486 C
8
10
10
15
25
35
40
*UL - 486 A - Terminals (copper conductors only)
*UL - 486 C - Butt Splices, Parallel Splices
The following is a partial list of the product part numbers and their specifications that this tool is designed to run. We will be adding to
this list and an up to date copy is available on www.molex.com
Wire Size: 18 – 22 AWG 0.80 – 0.35 mm²
Terminal No.
19164-0003
19164-0004
19164-0005
19164-0006
19164-0007
19164-0008
19164-0011
19164-0013
Doc No. ATS-640017400
Revision: A
Terminal
Terminal No. Wire Strip Length
Eng No. (REF) Mylar Tape
In
mm
SA-221-10
19164-0306
.281
7.14
SA-222-14
19164-0844
.281
7.14
SA-226-38
19164-0845
.281
7.14
SA-235-06
.281
7.14
SA-235-08
.281
7.14
SA-235-10
.281
7.14
SA-2YCX
N/A
.281
7.14
SAA-22-18
19164-0014
.281
7.14
Release Date: 05-21-07
Revision Date: 05-21-07
Insulation Diameter
Maximum
In
mm
.235
5.97
.235
5.97
.235
5.97
.235
5.97
.235
5.97
.235
5.97
.215
5.46
.210
5.33
UNCONTROLLED COPY
Page 1 of 8
64001-7400 Hand Crimp Tool
Wire Size: 18 – 22 AWG 0.80 – 0.35 mm²
Terminal No.
19164-0085
19164-0086
19164-0210
19164-0211
19164-0212
19164-0283
19164-0284
19164-0435
19164-0443
19164-0445
19164-0446
19164-0625
Terminal
Terminal No. Wire Strip Length
Eng No. (REF) Mylar Tape
In
mm
SA-221-06
.281
7.14
SA-221-08
19164-0419
.281
7.14
SA-210-06
.281
7.14
SA-210-08
.281
7.14
SA-210-10
.281
7.14
SA-232-04
.281
7.14
SA-2XCX
N/A
.281
7.14
SA-222-56
.281
7.14
SA-215-08
19164-0850
.281
7.14
SA-215-04
.281
7.14
SA-215-06
.281
7.14
SA-222-10
.281
7.14
Insulation Diameter
Maximum
In
mm
.235
5.97
.235
5.97
.235
5.97
.235
5.97
.235
5.97
.235
5.97
.235
5.97
.235
5.97
.235
5.97
.235
5.97
.235
5.97
.235
5.97
Wire Size: 14 – 16 AWG 2.00 – 1.30 mm²
Terminal No.
19164-0020
19164-0021
19164-0022
19164-0023
19164-0024
19164-0025
19164-0026
19164-0027
19164-0028
19164-0029
19164-0030
19164-0031
19164-0032
19164-0033
19164-0034
19164-0035
19164-0036
19164-0037
19164-0038
19164-0041
19164-0042
19164-0044
19164-0139
19164-0141
19164-0142
19164-0146
19164-0150
19164-0152
19164-0153
19164-0154
19164-0155
19164-0156
19164-0159
Doc No. ATS-640017400
Revision: A
Terminal
Terminal No. Wire Strip Length
Eng No. (REF) Mylar Tape
In
mm
SB-218-38
19164-0307
.281
7.14
SB-219-10
.281
7.14
SB-223-06
.281
7.14
SB-224-06
.281
7.14
SB-224-08
.281
7.14
SB-225-10
19164-0940
.281
7.14
SB-225-14
19164-0308
.281
7.14
SB-225-56
19164-0309
.281
7.14
SB-227-06
19164-0948
.281
7.14
SB-227-08
19164-0949
.281
7.14
SB-227-10
19164-0950
.281
7.14
SB-237-04
19164-0941
.281
7.14
SB-237-06
19164-0310
.281
7.14
SB-237-08
19164-0311
.281
7.14
SB-237-10
19164-0312
.281
7.14
SB-239-04
.281
7.14
SB-239-06
.281
7.14
SB-239-08
.281
7.14
SB-239-10
19164-0313
.281
7.14
SB-2XCX
N/A
.281
7.14
SB-2YCX
N/A
.281
7.14
SBB-16-14
19164-0045
.375
9.53
SB-218-56
.281
7.14
SB-219-06
.281
7.14
SB-219-08
.281
7.14
SB-618-38
.281
7.14
SB-319-10
.281
7.14
SB-625-14
.281
7.14
SB-625-56
.281
7.14
SB-327-06
.281
7.14
SB-327-08
.281
7.14
SB-327-10
.281
7.14
SB-637-06
.281
7.14
Release Date: 05-21-07
Revision Date: 05-21-07
Insulation Diameter
Maximum
In
mm
.235
5.97
.235
5.97
.235
5.97
.235
5.97
.235
5.97
.235
5.97
.235
5.97
.235
5.97
.235
5.97
.235
5.97
.235
5.97
.235
5.97
.235
5.97
.235
5.97
.235
5.97
.235
5.97
.235
5.97
.235
5.97
.235
5.97
.235
5.97
.235
5.97
.200
5.08
.235
5.97
.235
5.97
.235
5.97
.235
5.97
.235
5.97
.235
5.97
.235
5.97
.235
5.97
.235
5.97
.235
5.97
.235
5.97
UNCONTROLLED COPY
Page 2 of 8
64001-7400 Hand Crimp Tool
Wire Size: 14 – 16 AWG 2.00 – 1.30 mm²
Terminal No.
19164-0160
19164-0161
19164-0532
19164-0849
Terminal No.
19164-0056
19164-0058
19164-0060
19164-0061
19164-0062
19164-0063
19164-0065
19164-0066
19164-0067
19164-0068
19164-0069
19164-0070
19164-0071
19164-0072
19164-0073
19164-0074
19164-0200
19164-0201
19164-0202
19164-0203
19164-0204
19164-0205
19164-0206
19164-0207
19164-0208
19164-0209
19164-0213
19164-0214
19164-0215
19164-0285
19164-0533
19164-0534
19164-0624
19164-0846
Doc No. ATS-640017400
Revision: A
Terminal
Terminal No. Wire Strip Length
Eng No. (REF) Mylar Tape
In
mm
SB-637-08
.281
7.14
SB-637-10
.281
7.14
SB-216-08
.281
7.14
SB-216-10
.281
7.14
Insulation Diameter
Maximum
In
mm
.235
5.97
.235
5.97
.235
5.97
.235
5.97
Terminal
Terminal No. Wire Strip Length
Eng No. (REF) Mylar Tape
In
mm
SC-12-10
19164-0057
.375
9.53
SC-201-12
.438
11.12
SC-228-04
19164-0936
.438
11.12
SC-228-06
19164-0937
.438
11.12
SC-228-08
19164-0938
.438
11.12
SC-228-10
19164-0939
.438
11.12
SC-230-10
19164-0316
.438
11.12
SC-230-14
19164-0317
.438
11.12
SC-230-56
19164-0318
.438
11.12
SC-240-38
19164-0857
.438
11.12
SC-241-06
.438
11.12
SC-241-08
.438
11.12
SC-241-10
.438
11.12
SC-268-10
.438
11.12
SC-268-14
.438
11.12
SC-2YCX
N/A
.438
11.12
SC-301-12
.438
11.12
SC-328-06
.438
11.12
SC-328-08
.438
11.12
SC-328-10
.438
11.12
SC-330-14
.438
11.12
SC-330-56
.438
11.12
SC-340-38
.438
11.12
SC-341-06
.438
11.12
SC-341-08
.438
11.12
SC-341-10
.438
11.12
SC-211-06
.438
11.12
SC-211-08
.438
11.12
SC-211-10
.438
11.12
SC-2XCX
N/A
.438
11.12
SC-217-08
.438
11.12
SC-217-10
.438
11.12
SC-236-08
.438
11.12
SC-201-38
.438
11.12
Insulation Diameter
Maximum
In
mm
.280
7.11
.310
7.87
.310
7.87
.310
7.87
.310
7.87
.310
7.87
.310
7.87
.310
7.87
.310
7.87
.310
7.87
.310
7.87
.310
7.87
.310
7.87
.310
7.87
.310
7.87
.310
7.87
.310
7.87
.310
7.87
.310
7.87
.310
7.87
.310
7.87
.310
7.87
.310
7.87
.310
7.87
.310
7.87
.310
7.87
.310
7.87
.310
7.87
.310
7.87
.310
7.87
.310
7.87
.310
7.87
.310
7.87
.310
7.87
Release Date: 05-21-07
Revision Date: 05-21-07
UNCONTROLLED COPY
Page 3 of 8
64001-7400 Hand Crimp Tool
STEP DOWN BUTT SPLICE
Wire Size: 14 – 16 AWG 2.00 – 1.30mm²to
18 - 22 AWG .080-0.35 mm²
Terminal No.
19164-0043
Terminal
Terminal No. Wire Strip Length
Eng No. (REF) Mylar Tape
In
mm
SBA-631
.281
7.14
Insulation Diameter
Maximum
In
mm
.230
5.84
STEP DOWN BUTT SPLICE
Wire Size: 10 – 12 AWG 5.00 – 3.30mm² to
14 - 16 AWG 2.00-1.30 mm²
Insulation Diameter
Terminal
Terminal No. Wire Strip Length
Maximum
Terminal No.
Eng No. (REF) Mylar Tape
In
mm
In
mm
19164-0077
SCB-646
19164-0582
.281
7.14
.300
7.62
OPERATION
Open the tool by first closing the jaws sufficiently for the ratchet mechanism to release.
PUSH IN
LOCATOR
CLAMP
LOCATOR
CLAMP DOWN
TERMINAL
AGAINST
LOCATOR
TERMINAL
IN POSITION
TO ADJUST
SLIDE LOCATOR
TOOL
OPEN
Crimping Terminals
Figure 1
LOCATOR
KNOB
Figure 2
1. Push in on the locator clamp to lift and position the nose of terminal under the clamp and push against the shoulder with the
barrel facing up into the color-coded nest. Release the locator clamp to hold the terminal. See Figure 1.
2. Loosen the locator knob and slide as required until the conductor barrel is centered over the crimp pocket in the lower jaw as
shown in Figure 2. Tighten the locator knob to lock the locator assembly in position.
3. Partially close the hand tool jaws until the terminal is held snug in place.
Doc No. ATS-640017400
Revision: A
Release Date: 05-21-07
Revision Date: 05-21-07
UNCONTROLLED COPY
Page 4 of 8
64001-7400 Hand Crimp Tool
CONDUCTOR
PUNCH
WIRE
LOCATOR
TERMINAL
BARREL
TERMINAL
Figure 3
TERMINAL
WIRE
CONDUCTOR ANVIL
Figure 4
4. Insert the properly stripped wire into the terminal barrel. See Figure 3 and 4.
5. Complete the crimp by closing the hand tool handles until they release.
6. Remove the crimped terminal by pulling away from the locator or open to remove flanged spades. Inspect for proper crimp
location. Molex offers a Crimp Inspection Handbook for closed barrel industrial product. See our website or contact your Molex
sales engineer.
Note: The tamper proof ratchet action will not release the tool until it has been fully closed.
Crimping Butt Splices
When crimping one end of a butt splice, loosen the locator
knob and slide locator all the way out away from crimp
jaws. When crimping the second end of a butt splice the
locator assembly must be removed. See Figure 5.
CONDUCTOR
PUNCH
SLIDE LOCATOR AWAY
FROM THE TERMINAL
TERMINAL
WIRE STOP
WIRE
1. Position the butt splice centered over the appropriate
crimp pocket.
BUTT SPLICE
2. Partially close the tool to hold the butt splice in place.
TERMINAL
3. Insert the properly stripped wire into the butt splice.
The end of the wire should butt against the wire stop
in the butt splice. Cycle the tool.
4. Remove the crimped butt splice and inspect for proper
Figure 5
CONDUCTOR ANVIL
crimp location.
5. To crimp the second end, remove the locator assembly and rotate the butt splice 180° so the opposite end of the butt splice is
centered over the appropriate crimp pocket.
6. Repeat steps. 2 thru 4.
Note: Whenever crimping without the locator, make sure the seam of the terminal is oriented up or down in the tool if using
unbrazed product, as this will provide higher pull force values.
Doc No. ATS-640017400
Revision: A
Release Date: 05-21-07
Revision Date: 05-21-07
UNCONTROLLED COPY
Page 5 of 8
64001-7400 Hand Crimp Tool
LUBRICATION POINTS
(BOTH SIDES)
LIGHT OIL (EVERY 3 MONTHS
OR 5,000 CRIMPS)
Maintenance
It is recommended that each operator of the tool be made aware of, and
responsible for, the following maintenance steps:
1. Remove dust, moisture, and other contaminants with a clean brush, or soft,
lint free cloth.
2. Do not use any abrasive materials that could damage the tool.
Figure 6
3. Make certain all pins; pivot points and bearing surfaces are protected with a
thin coat of high quality machine oil. Do not oil excessively. This hand tool
was engineered for durability but like any fine piece of equipment, it requires
cleaning and lubrication for maximum service life of trouble free operation.
Use light oil such as 30 weight automotive at the oil points shown in Figure 5. Lubricate every 5,000 crimps or 3 months to
significantly enhance the tool life.
4. When tool is not in use keep the handles closed to prevent objects from becoming lodged in the crimping dies, and store the tool in a
clean, dry area.
Miscrimps or Jams
Should this tool ever become stuck or jammed in a partially closed position, Do Not force the handles open or closed.
The tool will open easily by turning the ratchet release screw. See Figure 7.
Tool Calibration
A Certificate of Calibration (see last page) was supplied with the tool. To verify calibration of this tool, pin gauge measurements should
be taken in each conductor nest and compared to this chart. The tool should be lubricated before checking calibration to ensure
consistent measurements. Handle preload is factory set to 25-45 LBS.
Nest Color Code
Red
Blue
Yellow
Wire Range
AWG
mm²
18 - 22 0.35 - 0.80
14 - 16 1.30 - 2.00
10 - 12 3.30 - 5.00
“X” Dimension Conductor Crimp
Mean
Go
No Go
.094
.090
.098
.115
.110
.119
.161
.156
.167
Crimp Inspection Marking
-------
Warranty
This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital components are long
life-tested. All tools are warranted free of manufacturing defects for a period of 30 days. Should such a defect occur, we will repair
or exchange the tool free of charge. This repair or exchange will not be applicable to alter, misused, or damaged tools. This tool is
designed for hand use only. Any clamping, fixturing, or use of handle extensions voids this warranty.
Hand held crimping tools are intended for low volume, prototyping, or repair requirements only.
Caution: Repetitive use of this tool should be avoided.
Doc No. ATS-640017400
Revision: A
Release Date: 05-21-07
Revision Date: 05-21-07
UNCONTROLLED COPY
Page 6 of 8
64001-7400 Hand Crimp Tool
PARTS LIST
Item Number
1
Order Number
64001-7400
64001-7475
Description
Hand Crimp Tool
Locator Assembly
Quantity
Figure 7
1
M4 X 30mm SHCS
1
Figure 7
RATCHET
RELEASE SCREW
Doc No. ATS-640017400
Revision: A
Release Date: 05-21-07
Revision Date: 05-21-07
UNCONTROLLED COPY
Page 7 of 8
64001-7400 Hand Crimp Tool
Certificate of Calibration
Tool Order Number __64001-7400____________
Tool Eng. Number ___64001-7400____________
Tool Revision ___________A______________
Serial Number_________________________
Date of Manufacture_____________________
Pin Gage of Conductor Nest/Nests or Slug height if the nest is the “F” Crimp style.
Range Conductor Nest # 1 =__.090/.097____Actual =_____________
Range Conductor Nest # 2 =__.110/.118____Actual =_____________
Range Conductor Nest # 3 =__.156/.166____Actual =_____________
Technician________________________
Date of Calibration ___________________
Americas Headquarters
Far East North Headquarters
Far East South Headquarters
European Headquarters
Corporate Headquarters
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Visit our Web site at http://www.molex.com
Doc No. ATS-640017400
Revision: A
Release Date: 05-21-07
Revision Date: 05-21-07
UNCONTROLLED COPY
Page 8 of 8
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