0640037870

Tooling Kit for 4 AWG Un-Insulated Ring Terminals Modular Crimp Tooling Kit Application Tooling Specification Sheet Order No. 64003-7870 SCOPE Tooling: The Square “DIN” style die sets are used with two machines and each machine requires an adapter for the square “DIN” dies. The Molex UP60, order number 63801-8900 will process the square “DIN” style die sets with the 63801-8901 adapter. The Molex 12 ton battery crimp tool, order number 63816-1000 will process the square “DIN” style die sets with the 63816-1100. Refer to the appropriate crimper instruction manual for installation and operation information. Products: BCL and VersaKrimp Un-insulated Ring Tongue Terminals and Splices 4 AWG. Refer to the Product part number charts on this sheet for terminals with the barrel and tongue styles listed above. TESTING The tensile test or pull test is a means of evaluating the mechanical properties of the crimped connections. The following charts show the UL specifications for various wire sizes. The tensile strength is shown in pounds and indicates the minimum acceptable force to break or separate the terminal from the conductor. Wire Size (AWG) 4 *UL - 486 A 140 *UL - 486 C --- **MIL-T-7928 400 *UL - 486 A - Terminals (Copper Conductors only) *UL - 486 C – Butt Splices, Parallel Splices, and Closed end Connectors **MIL-T-7928 - Military Approved Terminals only as listed PIN GAUGE OR USE SOFT METAL SLUG METHOD “X” (CRIMP HEIGHT) Use gauge pins or soft metal slug (solder) method to measure the “X” dimension. Verify the tooling crimp height calibration by referring to the Go/No Go dimensions shown in the chart below. CRIMP PROFILE Molex does not sell gauge pins. Contact your local industrial supplier. Wire Range AWG 4 Doc No: ATS-640037870 Revision: D mm² - “X” Dimension Conductor Crimp Mean Go No Go In mm In mm In mm .239 6.07 .233 5.91 .245 6.22 Release Date: 06-06-13 Revision Date: 09-03-15 Crimp Inspection Marking 4 UNCONTROLLED COPY Page 1 of 3 Tooling Kit for 4 AWG Un-Insulated Ring Terminals The following is a Partial List of the Product Part Numbers and their specifications that this tooling is designed to crimp. We will be adding to this list and an up to date copy is available on www.molex.com. Terminal No. 19193-0264 19193-0267 19193-0273 19193-0275 19193-0281 MILITARY Wire Size: 4 AWG Terminal Wire Strip Length Eng. No. (REF) In mm F-366-38 .531 13.49 F-366-56 .531 13.49 F-367-10 .531 13.49 F-367-14 .531 13.49 F-369-12 .531 13.49 CAUTION: Install only Molex terminals listed above with this kit. Do not crimp hardened objects as damage can occur to the tool or die. CAUTION: Molex specifications are valid only when used with Molex tooling. Doc No: ATS-640037870 Revision: D Release Date: 06-06-13 Revision Date: 09-03-15 UNCONTROLLED COPY Page 2 of 3 Tooling Kit for 4 AWG Un-Insulated Ring Terminals Crimp Tooling Kit Parts List Item Number 1 2 Order Number 64003-7870 64003-7801 64003-7802 Description Crimp Tooling Kit – 4 AWG Un-insulated Anvil Punch Quantity REF 1 1 2 1 Figure 1 Visit our Web site at http://www.molex.com Doc No: ATS-640037870 Revision: D Release Date: 06-06-13 Revision Date: 09-03-15 UNCONTROLLED COPY Page 3 of 3