0640037970

Tooling Kit for 2 AWG Un-Insulated Ring Terminals Modular Crimp Tooling Kit Application Tooling Specification Sheet Order No. 64003-7970 SCOPE Tooling: The Square “DIN” style die sets are used with two machines and each machine requires an adapter for the square “DIN” dies. The Molex UP60, order number 63801-8900 will process the square “DIN” style die sets with the 63801-8901 adapter. The Molex 12 ton battery crimp tool, order number 63816-1000 will process the square “DIN” style die sets with the 63816-1100. Refer to the appropriate crimper instruction manual for installation and operation information. Products: BCL and VersaKrimp Un-insulated Ring Tongue Terminals and Splices 2 AWG. Refer to the Product part number charts on this sheet for terminals with the barrel and tongue styles listed above. TESTING The tensile test or pull test is a means of evaluating the mechanical properties of the crimped connections. The following charts show the UL specifications for various wire sizes. The tensile strength is shown in pounds and indicates the minimum acceptable force to break or separate the terminal from the conductor. Wire Size (AWG) 1/0 2/0 *UL - 486 A 200 180 *UL - 486 C ----- **MIL-T-7928 650 550 *UL - 486 A - Terminals (Copper Conductors only) *UL - 486 C – Butt Splices, Parallel Splices, and Closed end Connectors **MIL-T-7928 - Military Approved Terminals only as listed PIN GAUGE OR USE SOFT METAL SLUG METHOD “X” (CRIMP HEIGHT) Use gauge pins or soft metal slug (solder) method to measure the “X” dimension. Verify the tooling crimp height calibration by referring to the Go/No Go dimensions shown in the chart below. CRIMP PROFILE Molex does not sell gauge pins. Contact your local industrial supplier. Wire Range AWG 1 2 mm² - “X” Dimension Conductor Crimp Mean Go No Go In mm In mm In mm .275 6.99 .269 6.83 .281 7.14 .275 6.99 .269 6.83 .281 7.14 BCL Non-Insulated Products Only Doc No: ATS-640037970 Revision: D Release Date: 06-06-13 Revision Date: 09-03-15 UNCONTROLLED COPY Page 1 of 3 Tooling Kit for 2 AWG Un-Insulated Ring Terminals The following is a Partial List of the Product Part Numbers and their specifications that this tooling is designed to crimp. We will be adding to this list and an up to date copy is available on www.molex.com. Terminal No. 19215-0063 19221-0237 19221-0238 19221-0239 19221-0378 19221-0395 19221-0396 19221-0420 19221-0421 19221-0580 19221-0581 19221-0594 19221-0595 19231-1005 19231-1006 19231-1007 19231-1008 Terminal No. 19193-0297 19193-0298 19193-0299 19193-0301 19193-0306 19193-0308 19193-0310 19193-0311 19193-0312 19193-0313 19193-0314 19193-0315 19193-0316 19193-0317 19193-0318 19193-0319 19193-0320 Wire Size: 1 AWG Terminal Wire Strip Length Eng. No. (REF) In mm BCL-1 .656 16.66 BCL-1516-PL .656 16.66 BCL-138-PL .656 16.66 BCL-112-PL .656 16.66 BCL-138 .656 16.66 BCL-112 .656 16.66 BCL-1516 .656 16.66 BCL-114-PL .656 16.66 BCL-114 .656 16.66 BCL-138-WP .656 16.66 BCL-138-WP-PL .656 16.66 BCL-110 .656 16.66 BCL-110-PL .656 16.66 BCL-138-SH .656 16.66 BCL-138-SH-PL .656 16.66 BCL-112-SH .656 16.66 BCL-112-SH-PL .656 16.66 Wire Size: 2 AWG Terminal Wire Strip Length Eng No. (REF) In mm G-374-14 .578 14.68 G-374-38 .578 14.68 G-374-56 .578 14.68 G-374-58 .578 14.68 G-375-14R90 .578 14.68 G-375-38R90 .578 14.68 G-375-56R90 .578 14.68 G-375-76 .578 14.68 G-376-12 .578 14.68 G-376-14 .578 14.68 G-376-38 .578 14.68 G-376-56 .578 14.68 G-376-58 .578 14.68 G-376-76 .578 14.68 G-377-12 .578 14.68 G-377-14 .578 14.68 G-377-34 .578 14.68 Wire Size: 2 AWG Terminal Wire Strip Length Terminal No. Eng No. (REF) In mm 19193-0321 G-377-38 .578 14.68 19193-0322 G-377-56 .578 14.68 19193-0324 G-377-76 .578 14.68 19193-0611 G-377-58 .578 14.68 19193-0626 G-374-56R90 .578 14.68 19205-0008 G-373 .578 14.68 19215-0046 G-372 .531 13.49 19215-0062 BCL-2 .594 15.09 19221-0233 BCL-2516-PL .594 15.09 19221-0235 BCL-238-PL .594 15.09 19221-0236 BCL-212-PL .594 15.09 19221-0380 BCL-238 .594 15.09 19221-0399 BCL-212 .594 15.09 19221-0400 BCL-2516 .594 15.09 19221-0418 BCL-214-PL .594 15.09 19221-0419 BCL-214 .594 15.09 19221-0564 BCL-238-WP .594 15.09 19221-0565 BCL-238-WP-PL .594 15.09 19231-0001 BCL-238-SH .594 15.09 19231-0002 BCL-238-SH-PL .594 15.09 19231-0003 BCL-238-WP-SH .594 15.09 19231-0004 BCL-212-WP-SH-PL .594 15.09 MILITARY Wire Size: 2 AWG Terminal Wire Strip Length Terminal No. Eng No. (REF) In mm 19193-0296 G-374-12 .578 14.68 19193-0302 G-374-76 .578 14.68 19193-0303 G-375-10 .578 14.68 19193-0305 G-375-14 .578 14.68 19193-0307 G-375-38 .578 14.68 19193-0309 G-375-56 .578 14.68 CAUTION: Install only Molex terminals listed above with this kit. Do not crimp hardened objects as damage can occur to the tool or die. CAUTION: Molex specifications are valid only when used with Molex tooling. Doc No: ATS-640037970 Revision: D Release Date: 06-06-13 Revision Date: 09-03-15 UNCONTROLLED COPY Page 2 of 3 Tooling Kit for 2 AWG Un-Insulated Ring Terminals Crimp Tooling Kit Parts List Item Number 1 2 Order Number 64003-7970 64003-7901 64003-7902 Description Crimp Tooling Kit – 1 and 2 AWG Un-insulated Anvil Punch Quantity REF 1 1 2 1 Figure 3 Visit our Web site at http://www.molex.com Doc No: ATS-640037970 Revision: D Release Date: 06-06-13 Revision Date: 09-02-15 UNCONTROLLED COPY Page 3 of 3