0640051200

AT2050 Air Crimp Head Tool Air Powered Crimp Tool Head Operating Instruction Sheet And Specifications Part No. 64005-1200 Eng. No. AT 2050 (Replaces 19283-0006) FEATURES Œ Œ Œ Œ Œ Œ Quick change tool head for the 19279-0001 (AT-200) Tooling kit is interchangeable with other kits in the 64001 and 64003 series A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position Insulation crimp adjustment allows a precise insulation crimp. To meet or exceed the requirements of UL, CSA and Military Class II Pneumatic powered crimp tools help reduce fatigue and discomfort from repetitive manual crimping Single color-coded crimp pocket eliminates the possibility of using the wrong pocket SCOPE AviKrimp / InsulKrimp Terminals 18–22 AWG, (Rings, Spades, Hooks, Snap Spades, Flanged Spades and Wire Pin Terminals). Short Barrel. Some Male Quick Disconnects. This tool head is intended for use in the 19279-0001 (AT-200) either hand held or with optional bench adapter 19078-0307 (ATBA) and foot switch. Testing Mechanical The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections. The following charts show the UL and Government specifications (MIL-T-7928) for various wire sizes. The tensile strength is shown in pounds and indicates the minimum acceptable force to break or separate the terminal from the conductor. Wire Size (AWG) 22 20 18 *UL - 486 A 8 13 20 **Military Class 2 15 19 38 *UL - 486 A - Terminals (Copper conductors only) **Military Class 2– Military Approved Terminals only as listed The following is a partial list of the product part numbers and their specifications that this tool is designed to run. We will be adding to this list and an up to date copy is available on www.molex.com. Wire Size: 18 – 22 AWG 0.80 – 0.35 mm² Wire Strip Length Insul. Dia. Max. Terminal Terminal No. Eng No. (REF) In. mm In. mm 19023-0007 AMMCT-2X .238 5.95 .144 3.68 19070-0001 AA-2111-02X .238 5.95 .144 3.68 19070-0003 AA-2111-04X .238 5.95 .144 3.68 19070-0005 AA-220-02X .238 5.95 .144 3.68 19070-0009 AA-220-04X .238 5.95 .144 3.68 19070-0011 AA-220-06X .238 5.95 .144 3.68 19070-0013 AA-221-06X .238 5.95 .144 3.68 19070-0015 AA-221-08X .238 5.95 .144 3.68 19070-0015 AA-221-10X .238 5.95 .144 3.68 19070-0016 AA-221-10XR90 .238 5.95 .144 3.68 Doc. No. 64005-1200 Revision: C Release Date: 10-17-02 Revision Date: 08-05-03 Wire Size: 18 – 22 AWG 0.80 – 0.35 mm² Terminal No. Terminal Wire Strip Length Insul. Dia. Max. In. mm In. mm 19070-0018 AA-221-10XT45 .238 5.95 .144 3.68 19070-0019 AA-221-209X .238 5.95 .144 3.68 19070-0021 AA-222-10X .238 5.95 .144 3.68 19070-0023 AA-222-14X .238 5.95 .144 3.68 19070-0026 AA-222-56X .238 5.95 .144 3.68 19070-0029 AA-226-10X .238 5.95 .144 3.68 19070-0031 AA-226-14X .238 5.95 .144 3.68 19070-0033 AA-226-38X .238 5.95 .144 3.68 19070-0036 AA-226-56X .238 5.95 .144 3.68 19070-0038 AA-232-04X .238 5.95 .144 3.68 UNCONTROLLED COPY Page 1 of 8 AT2050 Air Crimp Head Tool Wire Size: 18 – 22 AWG 0.80 – 0.35 mm² Wire Strip Length Insul. Dia. Max. Terminal Terminal No. Eng No. (REF) In. mm In. mm 19070-0040 AA-232-06X .238 5.95 .144 3.68 19070-0044 AA-232-08X .238 5.95 .144 3.68 19070-0051 AA-233-10X .238 5.95 .144 3.68 19070-0394 AA-220-06XR90 .238 5.95 .144 3.68 19071-0001 AA-6111-02X .238 5.95 .144 3.68 19071-0003 AA-6111-04X .238 5.95 .144 3.68 19071-0005 AA-620-02X .238 5.95 .144 3.68 19071-0007 AA-620-04X .238 5.95 .144 3.68 19071-0009 AA-620-06X .238 5.95 .144 3.68 19071-0011 AA-621-06X .238 5.95 .144 3.68 19071-0013 AA-621-08X .238 5.95 .144 3.68 19071-0015 AA-621-10X .238 5.95 .144 3.68 19071-0017 AA-622-10X .238 5.95 .144 3.68 19071-0019 AA-622-14X .238 5.95 .144 3.68 19071-0021 AA-622-56X .238 5.95 .144 3.68 19071-0023 AA-626-10X .238 5.95 .144 3.68 19071-0024 AA-626-14X .238 5.95 .144 3.68 19071-0026 AA-626-38X .238 5.95 .144 3.68 19071-0028 AA-626-56X .238 5.95 .144 3.68 19071-0030 AA-632-04X .238 5.95 .144 3.68 19071-0032 AA-632-06X .238 5.95 .144 3.68 19071-0034 AA-632-08X .238 5.95 .144 3.68 19071-0040 AA-633-10X .238 5.95 .144 3.68 19073-0001 AA-8111-02 .250 6.35 .140 3.56 19073-0003 AA-8111-04 .250 6.35 .144 3.68 19073-0005 AA-820-02 .250 6.35 .144 3.68 19073-0007 AA-820-04 .250 6.35 .144 3.68 19073-0009 AA-820-06 .250 6.35 .144 3.68 19073-0011 AA-821-06 .250 6.35 .144 3.68 19073-0013 AA-821-08 .250 6.35 .144 3.68 19073-0017 AA-821-10 .250 6.35 .144 3.68 19073-0020 AA-821-209 .250 6.35 .140 3.56 19073-0022 AA-822-10 .250 6.35 .140 3.56 19073-0024 AA-822-14 .250 6.35 .144 3.68 19073-0025 AA-822-14R90 .250 6.35 .140 3.56 19073-0027 AA-822-56 .250 6.35 .144 3.68 19073-0029 AA-826-10 .250 6.35 .140 3.56 19073-0030 AA-826-14 .250 6.35 .140 3.56 19073-0032 AA-826-38 .250 6.35 .144 3.68 19073-0034 AA-826-56 .250 6.35 .140 3.56 19073-0036 AA-832-04 .250 6.35 .144 3.68 19073-0038 AA-832-06 .250 6.35 .144 3.68 19073-0042 AA-832-08 .250 6.35 .144 3.68 19073-0049 AA-833-10 .250 6.35 .144 3.68 19073-0303 AA-832-06R90 .250 6.35 .140 3.56 19090-0001 AA-205-04X .238 5.95 .144 3.68 19090-0002 AA-205-06X .238 5.95 .144 3.68 19090-0007 AA-2110-02X .238 5.95 .144 3.68 19090-0009 AA-2110-04X .238 5.95 .144 3.68 19090-0011 AA-214-04X .238 5.95 .144 3.68 19090-0013 AA-214-06X .238 5.95 .144 3.68 19090-0024 AA-292-06X .238 5.95 .144 3.68 19090-0026 AA-292-08X .238 5.95 .144 3.68 19090-0028 AA-292-10X .238 5.95 .144 3.68 19090-0030 AA-295-06X .238 5.95 .144 3.68 19090-0032 AA-295-08X .238 5.95 .144 3.68 19090-0034 AA-295-10X .238 5.95 .144 3.68 19090-0036 AA-298-04X .238 5.95 .144 3.68 19090-0038 AA-298-06X .238 5.95 .144 3.68 19090-0040 AA-298-08X .238 5.95 .144 3.68 19090-0042 AA-298-10X .238 5.95 .144 3.68 19092-0001 AA-605-04X .238 5.95 .144 3.68 Doc. No. 64005-1200 Revision: C Release Date: 10-17-02 Revision Date: 08-05-03 Wire Size: 18 – 22 AWG 0.80 – 0.35 mm² Terminal No. Terminal Wire Strip Length Insul. Dia. Max. In. mm In. mm 19092-0003 AA-605-06X .238 5.95 .144 3.68 19092-0009 AA-6110-02X .238 5.95 .144 3.68 19092-0011 AA-6110-04X .238 5.95 .144 3.68 19092-0013 AA-614-04X .238 5.95 .144 3.68 19092-0015 AA-614-06X .238 5.95 .144 3.68 19092-0017 AA-614-08X .238 5.95 .144 3.68 19092-0019 AA-692-06X .238 5.95 .144 3.68 19092-0021 AA-692-08X .238 5.95 .144 3.68 19092-0023 AA-692-10X .238 5.95 .144 3.68 19092-0025 AA-695-06X .238 5.95 .144 3.68 19092-0027 AA-695-08X .238 5.95 .144 3.68 19092-0029 AA-695-10X .238 5.95 .144 3.68 19092-0031 AA-698-04X .238 5.95 .144 3.68 19092-0033 AA-698-06X .238 5.95 .144 3.68 19092-0035 AA-698-08X .238 5.95 .144 3.68 19092-0037 AA-698-10X .238 5.95 .144 3.68 19095-0001 AA-805-04 .250 6.35 .140 3.56 19095-0003 AA-805-06 .250 6.35 .140 3.56 19095-0016 AA-814-04 .250 6.35 .144 3.68 19095-0018 AA-814-06 .250 6.35 .144 3.68 19095-0020 AA-814-08 .250 6.35 .144 3.68 19095-0036 AA-892-06 .250 6.35 .140 3.56 19095-0038 AA-892-08 .250 6.35 .140 3.56 19095-0040 AA-892-10 .250 6.35 .140 3.56 19095-0042 AA-895-06 .250 6.35 .140 3.56 19095-0044 AA-895-08 .250 6.35 .140 3.56 19095-0046 AA-895-10 .250 6.35 .140 3.56 19095-0048 AA-898-04 .250 6.35 .140 3.56 19095-0050 AA-898-06 .250 6.35 .140 3.56 19095-0052 AA-898-08 .250 6.35 .140 3.56 19095-0054 AA-898-10 .250 6.35 .140 3.56 19095-0142 AA-8110-02 .250 6.35 .144 3.68 19099-0001 AA-2190-06X .238 5.95 .144 3.68 19099-0003 AA-2191-08X .238 5.95 .144 3.68 19099-0005 AA-2192-10X .238 5.95 .144 3.68 19099-0007 AA-2704-05X .238 5.95 .144 3.68 19099-0009 AA-2704-06X .238 5.95 .144 3.68 19099-0011 AA-2705-08X .238 5.95 .144 3.68 19099-0012 AA-2706-10X .238 5.95 .144 3.68 19099-0013 AA-2714-08X .238 5.95 .144 3.68 19099-0015 AA-2715-10X .238 5.95 .144 3.68 19099-0081 AA-2704-04X .238 5.95 .144 3.68 19115-0001 AA-8190-06 .250 6.35 .144 3.68 19115-0003 AA-8191-08 .250 6.35 .144 3.68 19115-0005 AA-8192-10 .250 6.35 .144 3.68 19115-0007 AA-8704-05 .250 6.35 .140 3.56 19115-0009 AA-8704-06 .250 6.35 .140 3.56 19115-0011 AA-8705-08 .238 5.95 .144 3.68 19115-0012 AA-8714-08 .250 6.35 .140 3.56 19115-0014 AA-8715-10 .250 6.35 .140 3.56 19115-0052 AA-8706-10 .238 5.95 .144 3.68 19121-0001 AA-2108-02X .238 5.95 .144 3.68 19121-0002 AA-2108-04X .238 5.84 .140 3.56 19121-0004 AA-215-04X .238 5.95 .144 3.68 19121-0005 AA-215-06X .238 5.84 .144 3.68 19121-0007 AA-215-08X .238 5.84 .144 3.68 19121-0009 AA-215-10X .238 5.84 .144 3.68 19121-0011 AA-2461-04X .238 5.95 .144 3.68 19121-0012 AA-2461-06X .238 5.95 .144 3.68 19121-0013 AA-2461-08X .238 5.95 .144 3.68 19121-0014 AA-2461-10X .238 5.95 .144 3.68 19121-0015 AA-290-06X .238 5.95 .144 3.68 UNCONTROLLED COPY Page 2 of 8 AT2050 Air Crimp Head Tool Wire Size: 18 – 22 AWG 0.80 – 0.35 mm² Wire Strip Length Insul. Dia. Max. Terminal Terminal No. Eng No. (REF) In. mm In. mm 19121-0016 AA-290-08X .238 5.95 .144 3.68 19121-0017 AA-290-10X .238 5.95 .144 3.68 19121-0018 AA-293-06X .238 5.95 .144 3.68 19121-0019 AA-293-08X .238 5.95 .144 3.68 19121-0020 AA-293-10X .238 5.95 .144 3.68 19121-0021 AA-296-04X .238 5.95 .144 3.68 19121-0022 AA-296-06X .238 5.84 .144 3.68 19121-0024 AA-296-08X .238 5.95 .144 3.68 19122-0001 AA-6108-02X .238 5.95 .144 3.68 19122-0003 AA-6108-04X .238 5.95 .144 3.68 19122-0005 AA-615-04X .238 5.95 .144 3.68 19122-0007 AA-615-06X .238 5.95 .144 3.68 19122-0009 AA-615-08X .238 5.95 .144 3.68 19122-0011 AA-690-06X .238 5.95 .144 3.68 19122-0013 AA-690-08X .238 5.95 .144 3.68 19122-0015 AA-690-10X .238 5.95 .144 3.68 19122-0017 AA-693-06X .238 5.95 .144 3.68 19122-0019 AA-693-08X .238 5.95 .144 3.68 19122-0021 AA-693-10X .238 5.95 .144 3.68 19122-0023 AA-696-04X .238 5.95 .144 3.68 19122-0025 AA-696-06X .238 5.95 .144 3.68 19127-0001 AA-8108-02 .250 6.35 .140 3.56 19127-0003 AA-8108-04 .250 6.35 .140 3.56 19127-0005 AA-815-04 .250 6.35 .142 3.63 19127-0007 AA-815-06 .250 6.35 .140 3.56 19127-0010 AA-815-08 .250 6.35 .140 3.56 19127-0012 AA-815-10 .250 6.35 .140 3.56 19127-0014 AA-8461-04 .250 6.35 .140 3.56 19127-0015 AA-8461-06 .250 6.35 .140 3.56 19127-0016 AA-8461-08 .250 6.35 .140 3.56 19127-0017 AA-8461-10 .250 6.35 .140 3.56 19127-0019 AA-890-06 .250 6.35 .140 3.56 19127-0021 AA-890-08 .250 6.35 .140 3.56 19127-0023 AA-890-10 .250 6.35 .140 3.56 19127-0025 AA-893-06 .250 6.35 .140 3.56 19127-0027 AA-893-08 .250 6.35 .140 3.56 19127-0029 AA-893-10 .250 6.35 .140 3.56 19127-0031 AA-896-04 .250 6.35 .140 3.56 19127-0033 AA-896-06 .250 6.35 .140 3.56 19127-0035 AA-896-08 .250 6.35 .140 3.56 19131-0027 AA-294-10X .238 5.84 .144 3.68 19131-0028 AA-294-08X .238 5.95 .144 3.68 19131-0029 AA-294-06X .238 5.95 .144 3.68 19131-0031 AA-238-06X .238 5.84 .150 3.81 19131-0033 AA-238-04X .238 5.95 .144 3.68 19131-0034 AA-234-10X .238 5.95 .144 3.68 19131-0036 AA-234-08X .238 5.84 .150 3.81 19131-0038 AA-234-06X .238 5.84 .150 3.81 19131-0039 AA-234-04X .238 5.95 .144 3.68 19131-0042 AA-2118-06X .238 5.84 .150 3.81 19131-0045 AA-2109-04X .238 5.84 .144 3.68 19131-0047 AA-2109-02X .238 5.84 .144 3.68 19133-0001 AA-634-04X .238 5.95 .144 3.68 19133-0002 AA-634-06X .238 5.95 .144 3.68 19133-0003 AA-634-08X .238 5.95 .144 3.68 19133-0004 AA-634-10X .238 5.95 .144 3.68 19139-0001 AA-8109-02 .250 6.35 .144 3.68 19139-0003 AA-8109-04 .250 6.35 .144 3.68 19139-0006 AA-8118-06 .250 6.35 .140 3.56 19139-0008 AA-8118-08 .250 6.35 .142 3.63 19139-0009 AA-834-04 .250 6.35 .140 3.56 19139-0011 AA-834-06 .250 6.35 .140 3.56 Doc. No. 64005-1200 Revision: C Release Date: 10-17-02 Revision Date: 08-05-03 Wire Size: 18 – 22 AWG 0.80 – 0.35 mm² Terminal No. Terminal Wire Strip Length Insul. Dia. Max. In. mm In. mm 19139-0013 AA-834-08 .250 6.35 .140 3.56 19139-0015 AA-834-10 .250 6.35 .140 3.56 19139-0016 AA-838-04 .250 6.35 .107 3.56 19139-0018 AA-838-06 .250 6.35 .140 3.56 19139-0020 AA-891-06 .250 6.35 .140 3.56 19139-0022 AA-891-08 .250 6.35 .140 3.56 19139-0024 AA-891-10 .250 6.35 .140 3.56 19139-0026 AA-894-06 .250 6.35 .140 3.56 19139-0028 AA-894-08 .250 6.35 .140 3.56 19139-0030 AA-894-10 .250 6.35 .140 3.56 19139-0032 AA-897-04 .250 6.35 .140 3.56 19139-0034 AA-897-06 .250 6.35 .140 3.56 19139-0036 AA-897-08 .250 6.35 .140 3.56 19144-0001 AA-235-06X .238 5.84 .150 3.81 19144-0003 AA-235-08X .238 5.84 .150 3.81 19144-0005 AA-235-10X .238 5.84 .150 3.81 19144-0007 AA-291-06X .238 5.95 .144 3.68 19144-0008 AA-291-08X .238 5.95 .144 3.68 19144-0009 AA-291-10X .238 5.95 .144 3.68 19144-0010 AA-297-04X .238 5.95 .144 3.68 19144-0011 AA-297-06X .238 5.95 .144 3.68 19144-0012 AA-297-08X .238 5.95 .144 3.68 19145-0001 AA-6109-02X .238 5.95 .144 3.68 19145-0003 AA-6109-04X .238 5.95 .144 3.68 19145-0011 AA-635-06X .238 5.95 .144 3.68 19145-0013 AA-635-08X .238 5.95 .144 3.68 19145-0015 AA-635-10X .238 5.95 .144 3.68 19145-0017 AA-638-04X .238 5.95 .144 3.68 19145-0019 AA-638-06X .238 5.95 .144 3.68 19145-0022 AA-691-06X .238 5.95 .144 3.68 19145-0024 AA-691-08X .238 5.95 .144 3.68 19145-0026 AA-691-10X .238 5.95 .144 3.68 19145-0028 AA-694-06X .238 5.95 .144 3.68 19145-0030 AA-694-08X .238 5.95 .144 3.68 19145-0032 AA-694-10X .238 5.95 .144 3.68 19145-0034 AA-697-04X .238 5.95 .144 3.68 19145-0036 AA-697-06X .238 5.95 .144 3.68 19145-0038 AA-697-08X .238 5.95 .144 3.68 19179-0002 AA-210-06X .238 5.84 .150 3.81 19179-0004 AA-210-08X .238 5.84 .150 3.81 19179-0006 AA-210-10X .238 5.84 .150 3.81 19182-0001 AA-610-06X .238 5.95 .144 3.68 19182-0003 AA-610-08X .238 5.95 .144 3.68 19182-0005 AA-610-10X .238 5.95 .144 3.68 19183-0001 AA-810-06 .250 6.35 .140 3.56 19183-0003 AA-810-08 .250 6.35 .140 3.56 19183-0005 AA-810-10 .250 6.35 .140 3.56 19198-0004 AA-835-08 .238 5.84 .140 3.56 19198-0006 AA-835-10 .238 5.84 .140 3.56 19198-0070 AA-835-06 .238 5.84 .140 3.56 19212-0003 WP-2218X .187 4.76 .144 3.68 19213-0003 WP-5218 .187 4.76 .140 3.56 19213-0009 WP-8218 .187 4.76 .140 3.56 UNCONTROLLED COPY Page 3 of 8 AT2050 Air Crimp Head Tool MILITARY CLASS 2 Wire Size: 18 – 22 AWG 0.80 – 0.35 mm² Wire Strip Length Insul. Dia. Max. Terminal Terminal No. Eng No. (REF) In mm In mm 19095-0022 AA-880-1 .250 6.35 .140 3.57 19095-0024 AA-881-1 .250 6.35 .140 3.57 19095-0026 AA-882-1 .250 6.35 .140 3.57 19095-0028 AA-883-1 .250 6.35 .140 3.57 MILITARY CLASS 2 Wire Size: 18 – 22 AWG 0.80 – 0.35 mm² Terminal No. Terminal Wire Strip Length Insul. Dia. Max. In mm In mm 19095-0030 AA-884-1 .250 6.35 .140 3.57 19095-0032 AA-885-1 .250 6.35 .140 3.57 19095-0034 AA-886-1 .250 6.35 .140 3.57 OPERATION JAWS OPEN Refer to the instruction manual for the 19279-0001 (AT-200) for mounting this crimp tool head. SAFETY SHIELD Crimping Terminals 1. Adjust the locator up or down until the terminal being run sits flat and straight in the tool. 2. Insert the wire into the terminal. Push up on the locator blade and push the terminal and wire with the barrel facing up into the color-coded nest with front edge of the barrel against the locator (See Figure 1). Release the locator blade to hold the terminal in position. TERMINAL FRONT EDGE OF BARREL LOCATOR PUSH UP Figure 1 Caution: Never operate this tool without the supplied safety shield in place. Never place fingers in the tool nests. INSULATION PUNCH CONDUCTOR PUNCH TERMINAL BARREL LOCATOR WIRE TERMINAL TERMINAL Figure 2 INSULATION ANVIL WIRE Figure 3 CONDUCTOR ANVIL 3. Push on wire to assure it is still fully seated in the terminal. (See Figure 2 and 3). Cycle the tool. 4. Lift the locator blade or wire stop and remove the crimped terminal. Inspect for proper crimp location, and check for insulation closure. Locator is adjustable up and down to keep terminals straight after crimping. Doc. No. 64005-1200 Revision: C Release Date: 10-17-02 Revision Date: 08-05-03 UNCONTROLLED COPY Page 4 of 8 AT2050 Air Crimp Head Tool 5. If the insulation part of the crimp needs to be adjusted, first disconnect air source and loosen the M4 screw on the bottom tool jaw, then insert a 3/32” hex wrench (supplied) into the bottom of the lower die (See Figure 4). A clockwise (CW) rotation decreases insulation crimp while a counter-clockwise (CCW) rotation increases insulation crimp. After adjusting retighten the M4 screw. Reconnect air source. Note: Whenever crimping without the locator, make sure the seam of the terminal is oriented up or down in the tool if using unbrazed product, as this will provide higher pull force values. Maintenance LUBRICATION POINTS (BOTH SIDES) LIGHT OIL (EVERY MONTH OR 5,000 CRIMPS) It is recommended that each operator of the tool be made aware of, and responsible for, the following maintenance steps: LOOSEN 1. Remove dust, moisture and other contaminants M4 SCREW with a clean brush, or soft, lint-free cloth. 3/32” HEX 2. Do not use any abrasive materials that could WRENCH damage the tool. Figure 4 3. Make certain all pins; pivot points and bearing surfaces are protected with a thin coat of high quality machine oil. Do not oil excessively. The 64005-1200 (AT-2050) was engineered for durability, but like any fine piece of equipment it needs cleaning and lubrication for a maximum service life of trouble-free crimping. A light oil, such as 30 weight automotive oil used at the oil points shown in Figure 4, every 5,000 crimps or monthly will significantly enhance the tool life and ensure a stable calibration. PIN GAUGE IN 4. When tool is not in use store the tool in a clean, dry area. CONDUCTOR CRIMP Tool Calibration A Certificate of Calibration (see last page) was supplied with the tool. To recalibrate this tool, pin gauge measurements should be taken in each conductor nest and compared to this chart. The tool should be lubricated prior to recalibration to ensure consistent measurements. Nest Color Code Red Wire Range AWG 18 - 22 mm² 0.35 - 0.80 “X” Dimension Conductor Crimp Mean Go No Go .114 .110 .122 X “Confining” Crimp Crimp Inspection Marking o Warranty This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30 days. Should such a defect occur, we would repair or exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused or damaged tools. Doc. No. 64005-1200 Revision: C Release Date: 10-17-02 Revision Date: 08-05-03 UNCONTROLLED COPY Page 5 of 8 AT2050 Air Crimp Head Tool PARTS LIST Item 1 2 3 Order No 64005-1200 64005-0000 64007-0375 64001-1270 4 5 6 7 8 9 64001-1202 64001-1201 64001-1204 64001-1203 N/A N/A Description Quantity Crimp Tool Head (Fig. 5) Basic Air Tool Head 1 Locator Assembly 1 Tooling Kit 1 Tooling Kit Only Conductor Punch 1 Conductor Anvil 1 Insulation Punch 1 Insulation Anvil 1 4 mm Dia. by 5.0 mm Lg.Roll Pins 2** #10-32 by 5/16” Lg. Cup Pt. Set Screw 1** ** The following purchased parts are available from an Industrial supply company such as MSC (1-800-645-7270). M4 WING NUT M4 FLAT WASHER 2 1 4 5 8 9 3 6 7 Doc. No. 64005-1200 Revision: C (2) Release Date: 10-17-02 Revision Date: 08-05-03 Figure 5 UNCONTROLLED COPY Page 6 of 8 AT2050 Air Crimp Head Tool Parts List (Continued) Item 1 2 3 4 5 Order No. Description 64005-0000 Basic Air Tool Head 64005-0103 Nose Guard 64000-0077 Repair Kit (Springs, Rods Pivots ,Rings, and Washers) N/A M4 by 12LG. Freedrive Pan Head Screw N/A M4 by 30LG. Freedrive Pan Head Screw N/A 3/16” by 3/8” Long Dowel Pin Quantity (Fig. 6) 1 1 1** 1** 1** ** The following purchased parts are available from an Industrial supply company such as MSC (1-800-645-7270). 2 (2) 2 (2) 2 (2) (4) 2 5 2 (4) 4 1 3 2 (4) Figure 6 Doc. No. 64005-1200 Revision: C Release Date: 10-17-02 Revision Date: 08-05-03 UNCONTROLLED COPY Page 7 of 8 AT2050 Air Crimp Head Tool Certificate of Calibration Tool Order Number __________________ Tool Eng. Number___________________ Tool Revision______________________ Serial Number_____________________ Date of Manufacture Pin Gauge of Conductor Nest/Nests or Slug height if the nest is the “F” Crimp style. Range Conductor Nest # 1 = ____________- Actual = ___________ Range Conductor Nest # 2 = ____________- Actual = ____________ Range Conductor Nest # 3 = ____________- Actual = ____________ Technician _______________________ Date of Calibration __________________ Calibration should be done every 5,000 cycles or 3 months. Tools should be lubricated during this operation. Molex Application Tooling Group 1150 E. Diehl Road Naperville, IL 60563 Tel: (630) 969-4550 Fax: (630) 505-0049 Doc. No. 64005-1200 Revision: C Release Date: 10-17-02 Revision Date: 08-05-03 UNCONTROLLED COPY Page 8 of 8