0640051500

厂商：
MOLEX10(莫仕)
封装：
-
描述：
AT-2200 CRIMP TOOL HEAD

数据手册：

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数据手册
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0640051500 数据手册

AT 2200 Air Head Crimp Tool Air Powered Crimp Tool Head Operating Instruction Sheet And Specifications Part No. 64005-1500 Eng. No. AT 2200 (Replaces 19283-0012) FEATURES Quick change tool head for the 19279-0001 (AT-200) Tooling kit is interchangeable with other kits in the 64001 and 64003 series A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position Insulation crimp adjustment allows a precise insulation crimp. To meet or exceed the requirements of UL, CSA and Military Class II Pneumatic powered crimp tools help reduce fatigue and discomfort from repetitive manual crimping Single color-coded crimp pocket eliminates the possibility of using the wrong pocket SCOPE AviKrimp/InsulKrimp Terminals 10 - 12 AWG, (Rings, Spades, Splices, Hooks, Snap Spades, Flanged Spades, Wire Pin Terminals and also 3 to 4 Way Connectors). Also terminates ends of step down butt splice 10 - 12 to 14 - 16 AWG. This tool head is intended for use in the 19279-0001 (AT-200) either hand held or with optional bench adapter 19078-0307 (ATBA) and foot switch. Testing Mechanical The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections. The following charts show the UL specifications for various wire sizes. The tensile strength is shown in pounds and indicates the minimum acceptable force to break or separate the terminal from the conductor. Wire Size (AWG) 16 14 12 10 *UL - 486 A N/A N/A 70 80 *UL – 486 C 15 25 35 40 *UL - 486 A - Terminals (Copper conductors only) *UL - 486 C - Butt Splices. The following is a partial list of the product part numbers and their specifications that this tool is designed to run. We will be adding to this list and an up to date copy is available on www.molex.com. Wire Size: 10 – 12 AWG 5.00 – 3.00 mm² Terminal Wire Strip Length Insul. Dia. Max. Terminal No. Eng No. (REF) In mm In mm 19070-0119 C-228-06X .375 9.53 .250 6.35 19070-0121 C-228-08X .375 9.53 .250 6.35 19070-0123 C-228-10X .375 9.53 .250 6.35 19070-0130 C-230-10X .375 9.53 .250 6.35 19070-0132 C-230-14X .375 9.53 .250 6.35 19070-0136 C-230-56X .375 9.53 .250 6.35 19070-0143 C-236-06X .375 9.53 .250 6.35 19070-0145 C-236-08X .375 9.53 .250 6.35 19070-0150 C-240-14X .375 9.53 .250 6.35 19070-0153 C-240-38X .375 9.53 .250 6.35 Doc. No. 64005-1500 Revision: C Release Date: 01-16-03 Revision Date: 01-10-06 Terminal No. 19070-0155 19073-0145 19073-0147 19073-0160 19073-0163 19073-0165 19073-0168 19073-0170 19073-0173 19073-0179 Wire Size: 10 – 12 AWG 5.00 – 3.00 mm² Terminal Wire Strip Length Insul. Dia. Max. Eng No. (REF) In mm In mm C-240-56X .375 9.53 .250 6.35 C-801-12 .375 9.53 .225 5.72 C-801-12X .375 9.53 .250 6.35 C-828-06 .375 9.53 .225 5.72 C-828-06X .375 9.53 .250 6.35 C-828-08 .375 9.53 .225 5.72 C-828-08X .375 9.53 .250 6.35 C-828-10 .375 9.53 .225 5.72 C-828-10X .375 9.53 .250 6.35 C-830-10 .375 9.53 .225 5.72 UNCONTROLLED COPY Page 1 of 7 AT 2200 Air Head Crimp Tool Wire Size: 10 – 12 AWG 5.00 – 3.00 mm² Terminal Wire Strip Length Insul. Dia. Max. Terminal No. Eng No. (REF) In mm In mm 19073-0181 C-830-10X .375 9.53 .250 6.35 19073-0182 C-830-10XLBK .375 9.53 .225 5.92 19073-0185 C-830-10XX .375 9.53 .326 8.13 19073-0188 C-830-14 .375 9.53 .225 5.72 19073-0191 C-830-14X .375 9.53 .250 6.35 19073-0192 C-830-14XLBK .375 9.53 .225 5.92 19073-0195 C-830-14XX .375 9.53 .326 8.13 19073-0200 C-830-56 .375 9.53 .225 5.72 19073-0202 C-830-56X .375 9.53 .250 6.35 19073-0203 C-830-56XLBK .375 9.53 .225 5.92 19073-0206 C-830-56XX .375 9.53 .326 8.13 19073-0216 C-836-06 .375 9.53 .225 5.72 19073-0220 C-836-06X .375 9.53 .250 6.35 19073-0222 C-836-08 .375 9.53 .225 5.72 19073-0225 C-836-08X .375 9.53 .250 6.35 19073-0227 C-840-10 .375 9.53 .225 5.72 19073-0229 C-840-10X .375 9.53 .250 6.35 19073-0231 C-840-14 .375 9.53 .225 5.72 19073-0233 C-840-14X .375 9.53 .250 6.35 19073-0236 C-840-38 .375 9.53 .225 5.72 19073-0238 C-840-38X .375 9.53 .250 6.35 19073-0242 C-840-56 .375 9.53 .225 5.72 19073-0244 C-840-56X .375 9.53 .250 6.35 19073-0272 C-830-10XXBK .375 9.53 .326 8.13 19073-0273 C-830-14XXBK .375 9.53 .326 8.13 19073-0274 C-830-56XXBK .375 9.53 .326 8.13 19081-0005 C-5006-MS .375 9.53 .225 5.72 19090-0083 C-212-08X .375 9.53 .250 6.35 19090-0085 C-212-10X .375 9.53 .250 6.35 19099-0044 C-2710-06X .375 9.53 .225 5.72 19099-0048 C-2718-08X .375 9.53 .225 5.72 19099-0050 C-2719-10X .375 9.53 .225 5.72 19115-0033 C-8196-06 .375 9.53 .225 5.72 19115-0035 C-8197-08 .375 9.53 .225 5.72 19115-0037 C-8198-10 .375 9.53 .225 5.72 19115-0039 C-8199-14 .375 9.53 .225 5.72 Terminal No. 19115-0041 19115-0042 19115-0046 19115-0048 19127-0086 19127-0089 19139-0060 19144-0037 19144-0039 19144-0042 19144-0046 19154-0028 19154-0037 19183-0019 19198-0039 19198-0044 19198-0047 19198-0050 19198-0056 19198-0057 19204-0025 19204-0026 19204-0029 19204-0030 19206-0010 19212-0001 19213-0007 Wire Size: 10 – 12 AWG 5.00 – 3.00 mm² Terminal Wire Strip Length Insul. Dia. Max. Eng No. (REF) In mm In mm C-8710-05 .375 9.53 .225 5.72 C-8710-06 .375 9.53 .225 5.72 C-8718-08 .375 9.53 .225 5.72 C-8719-10 .375 9.53 .225 5.72 C-817-08 .375 9.53 .225 5.72 C-817-10 .375 9.53 .225 5.72 C-8105-08 .375 9.53 .225 5.72 C-241-06X .375 9.53 .250 6.35 C-241-08X .375 9.53 .250 6.35 C-241-10X .375 9.53 .250 6.35 C-268-14X .375 9.53 .250 6.35 C-246X .225 5.95 .225 5.72 CS-V-346X .281 7.14 .225 5.72 C-811-10 .375 9.53 .225 5.72 C-8105-06 .375 9.53 .225 5.72 C-841-06 .375 9.53 .225 5.72 C-841-08 .375 9.53 .225 5.72 C-841-10 .375 9.53 .225 5.72 C-868-14 .375 9.53 .225 5.72 C-868-14X .281 7.14 .250 6.35 C-2XCX .375 9.53 .225 5.72 C-2YCX .375 9.53 .225 5.72 C-5XC .375 9.53 .225 5.72 C-5YC .375 9.53 .225 5.72 CS-V-303X .281 7.14 260 6.60 WP-2210X .281 7.14 .250 6.35 WP-8210 .281 7.14 .225 5.72 STEP DOWN BUTT SPLICE Wire Size: 10 – 12 AWG 5.00 – 3.00 mm² to 14 -16 AWG 2.00-1.30 mm² Terminal Wire Strip Length Insul. Dia. Max. Terminal No. Eng No. (REF) In mm In mm 19154-0035 CB-646X .281 7.14 .260 6.60 OPERATION Refer to the instruction manual for the 19279-0001 (AT-200) for mounting this crimp tool head. JAWS OPEN SAFETY SHIELD Crimping Terminals 1. Adjust the locator up or down until the terminal being run sits flat and straight in the tool. 2. Insert the wire into the terminal. Push up on the locator blade and push the terminal and wire with the barrel facing up into the color-coded nest with front edge of the barrel against the locator (See Figure 1). Release the locator blade to hold the terminal in position. FRONT EDGE OF BARREL TERMINAL LOCATOR PUSH UP Figure 1 Caution: Never operate this tool without the supplied safety shield in place. Never place fingers in the tool nests. Doc. No. 64005-1500 Revision: C Release Date: 01-16-03 Revision Date: 01-10-06 UNCONTROLLED COPY Page 2 of 7 AT 2200 Air Head Crimp Tool 3. Push on wire to assure it is still fully seated in the terminal. (See Figure 2 and 3). Cycle the tool. CONDUCTOR PUNCH INSULATION PUNCH LOCATOR TERMINAL BARREL TERMINAL WIRE TERMINAL WIRE Figure 2 CONDUCTOR ANVIL Figure 3 INSULATION ANVIL 4. Lift the locator blade or wire stop and remove the crimped terminal. Inspect for proper crimp location, and check for insulation closure. Locator is adjustable up and down to keep terminals straight after crimping. 5. When crimping butt splices, or 3-way and 4-way terminals the locator must be removed. Splices must be visually aligned with the tooling inside the insulation crimp (See Figure 4). Note: Whenever crimping without the locator, make sure the seam of the terminal is oriented up or down in the tool if using unbrazed product, as this will provide higher pull force values. 6. If the insulation part of the crimp needs to be adjusted, first disconnect air source and loosen the M4 screw on the bottom tool jaw, then insert a 3/32” hex wrench (supplied) into the bottom of the lower die (See Figure 5). A clockwise (CW) rotation decreases insulation crimp while a counter-clockwise (CCW) rotation increases insulation crimp. After adjusting retighten the M4 screw. Reconnect air source. CONDUCTOR PUNCH INSULATION PUNCH TERMINAL WIRE CONDUCTOR ANVIL Doc. No. 64005-1500 Revision: C Release Date: 01-16-03 Revision Date: 01-10-06 UNCONTROLLED COPY Figure 4 INSULATION ANVIL Page 3 of 7 AT 2200 Air Head Crimp Tool Maintenance LUBRICATION POINTS (BOTH SIDES) LIGHT OIL (EVERY MONTH OR 5,000 CRIMPS) It is recommended that each operator of the tool be made aware of, and responsible for, the following maintenance steps: 1. Remove dust, moisture and other contaminants with a clean brush, or soft, LOOSEN lint-free cloth. M4 SCREW 2. Do not use any abrasive materials that 3/32” HEX could damage the tool. WRENCH 3. Make certain all pins, pivot points and bearing surfaces are protected with a thin Figure 5 coat of high quality machine oil. Do not oil excessively. The 64005-1500 (AT-2200) was engineered for durability, but like any fine piece of equipment it needs cleaning and lubrication for a maximum service life of trouble-free crimping. A light oil, such as 30 weight automotive oil used at the oil points shown in Figure 5, every 5,000 crimps or monthly will significantly enhance the tool life and ensure a stable calibration. 4. When tool is not in use store the tool in a clean, dry area. PIN GAUGE IN CONDUCTOR CRIMP Tool Calibration A Certificate of Calibration (see last page) was supplied with the tool. To recalibrate this tool, pin gauge measurements should be taken in each conductor nest and compared to this chart. The tool should be lubricated prior to recalibration to ensure consistent measurements. X “Confining” Crimp Nest Color Code Yellow Wire Range AWG 10 – 12 14 – 16* mm² 5.00 – 3.00 1.30 – 2.00 “X” Dimension Conductor Crimp Mean Go No Go .160 .156 .168 .160 .156 .168 Crimp Inspection Marking o o * 14 - 16 End of step down butt splice only. Warranty This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30 days. Should such a defect occur, we would repair or exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused or damaged tools. Doc. No. 64005-1500 Revision: C Release Date: 01-16-03 Revision Date: 01-10-06 UNCONTROLLED COPY Page 4 of 7 AT 2200 Air Head Crimp Tool PARTS LIST Item 1 2 3 Order No 64005-1500 64005-0000 64001-1575 64001-1570 4 5 6 7 8 9 64001-1502 64001-1501 64001-1504 64001-1503 N/A N/A Description Crimp Tool Head Basic Air Tool Head Locator Assembly Tooling Kit Tooling Kit Only Conductor Punch Conductor Anvil Insulation Punch Insulation Anvil 4 mm Dia. by 5.0 mm Lg.Roll Pins #10-32 by 5/16” Lg. Cup Pt. Set Screw Quantity (Fig. 6) 1 1 1 1 1 1 1 2** 1** ** The following purchased parts are available from an Industrial supply company such as MSC (1-800-645-7270). M4 WING NUT M4 FLAT WASHER 2 1 4 5 (2) 8 9 6 3 7 Figure 6 Doc. No. 64005-1500 Revision: C Release Date: 01-16-03 Revision Date: 01-10-06 UNCONTROLLED COPY Page 5 of 7 AT 2200 Air Head Crimp Tool Parts List (Continued) Item 1 2 3 4 5 Order No. Description Quantity 64005-0000 Basic Air Tool Head (Fig. 7) 64005-0103 Nose Guard 1 64000-0077 Repair Kit (Springs, Rods Pivots ,Rings, and Washers) 1 N/A M4 by 12LG. Freedrive Pan Head Screw 1** N/A M4 by 30LG. Freedrive Pan Head Screw 1** N/A 3/16” by 3/8” Long Dowel Pin 1** ** The following purchased parts are available from an Industrial supply company such as (MSC 1-800-645-7270). (2) 2 2 (2) 2 (2) (4) 2 5 2 (4) 4 1 2 3 (4) Figure 7 Doc. No. 64005-1500 Revision: C Release Date: 01-16-03 Revision Date: 01-10-06 UNCONTROLLED COPY Page 6 of 7 AT 2200 Air Head Crimp Tool Certificate of Calibration Tool Order Number __________________ Tool Eng. Number___________________ Tool Revision______________________ Serial Number_____________________ Date of Manufacture Pin Gauge of Conductor Nest/Nests or Slug height if the nest is the “F” Crimp style. Range Conductor Nest # 1 = ____________- Actual = ____________ Range Conductor Nest # 2 = ____________- Actual = ____________ Range Conductor Nest # 3 = ____________- Actual = ____________ Technician _______________________ Date of Calibration __________________ Calibration should be done every 5,000 cycles or 3 months. Tools should be lubricated during this operation. Molex Application Tooling Group 1150 E. Diehl Road Naperville, IL 60563 Tel: (630) 969-4550 Fax: (630) 505-0049 Visit our Web site at http://www.molex.com Doc. No. 64005-1500 Revision: C Release Date: 01-16-03 Revision Date: 01-10-06 UNCONTROLLED COPY Page 7 of 7

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0640051500

1. 物料型号：文档编号为64005-1500，是针对Molex的AT 2200空气压接工具头的。

2. 器件简介：AT 2200是一个气动压接工具头，适用于压接10-12 AWG的AviKrimp和InsulKrimp端子，包括多种类型的端子和连接器。它具有快速更换工具头、精密用户友好的终端定位器、绝缘压接调整等功能。

3. 引脚分配：文档中没有明确提到引脚分配，但提供了压接工具头的详细规格和操作说明。

4. 参数特性： - 适用于UL、CSA和军用Class II标准。 - 气动压接工具有助于减少重复手动压接引起的疲劳和不适。 - 单色编码的压接口袋消除了使用错误口袋的可能性。

5. 功能详解： - 提供了详细的压接操作步骤，包括如何调整定位器、插入电线、确保电线正确放置以及如何进行压接。

6. 应用信息：适用于压接10-12 AWG的电线，包括不同类型端子和连接器，也适用于压接步降对接10-12至14-16 AWG的电线。

7. 封装信息：文档列出了多种产品部件编号及其规格，包括电线剥皮长度、绝缘直径最大值等。

8. 维护：建议操作者进行定期清洁和润滑，以延长工具的使用寿命。

9. 校准：提供了校准证书和校准方法，建议每5000次压接或每月进行一次校准。

10. 保修：工具保修期为30天，覆盖制造缺陷，但不包括被更改、滥用或损坏的工具。