0640071600

Air Powered Tool Head Air Powered Crimp Tool Head Krimptite  Application Tooling Specification Sheet Order No. 64007-1600 FEATURES Quick-change tool head for the 19279-0001 (AT-200) Tooling kit is interchangeable with other kits in the 64001 and 64003 Series A terminal locator wire stop locates the terminals and wire in the proper crimping position Pneumatic powered crimp tools help reduce fatigue and discomfort from repetitive manual crimping SCOPE Products: Krimptite Un-insulated Female Flag Quick Disconnects, 10–12 AWG. This tool head is intended for use in the 19279-0001 (AT-200) either hand held or with optional bench adapter 19078-0307 (ATBA) and foot switch. Testing Mechanical The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections. The following charts show the UL specifications for various wire sizes. The tensile strength is shown in pounds and indicates the minimum acceptable force to break or separate the terminal from the conductor. Wire Size (AWG) 12 10 *UL - 310 70 80 *UL - 310 – Flag Quick Disconnects The following is a partial list of the product part numbers and their specifications that this tool is designed to run. We will be adding to this list and an up to date copy is available on www.molex.com Wire Size: 10 – 12 AWG 5.00 – 3.30 mm² Wire Strip Length Terminal No. Terminal Eng. No. (REF) In mm 19008-0063 C-1012 .313 7.94 Operation Refer to the instruction manual for the 19279-0001 (AT-200) for mounting this crimp tool head. Crimping Terminals Caution: Never operate this tool without the supplied safety shield in place. Never place fingers in the tool nests. Doc No. ATS-640071600 Revision: A Release Date: 03-07-13 Revision Date: 03-07-13 UNCONTROLLED COPY Page 1 of 6 Air Powered Tool Head 1. Insert the flag terminal into the nest with the barrel down and centered in the nest. The flag terminal should be against the locator. See figure 1. 2. Partially close the tool to hold the terminal in place. 3. Insert the properly stripped wire into the terminal barrel. See Figure 2. 4. Push on the wire to assure it is fully seated in the terminal. See Figure 3. The wires end should butt against the locator. Cycle the tool. 5. Remove the crimped terminal. Inspect for proper crimp location JAWS OPEN Figure 1 TERMINAL BARREL CONDUCTOR PUNCH TERMINAL BARREL WIRE TERMINAL WIRE Figure 2 LOCATOR Maintenance Figure 3 CONDUCTOR ANVIL It is recommended that each operator of the tool be made aware of, and responsible for, the following maintenance steps: 1. Remove dust, moisture and other contaminants with a clean brush, or soft, lint-free cloth. 2. Do not use any abrasive materials that could damage the tool. 3. Make certain all pins, pivot points and bearing surfaces are protected with a thin coat of high quality machine oil. Do not oil excessively. This tool was engineered for LUBRICATION POINTS durability, but, like any fine piece of equipment, it needs cleaning (BOTH SIDES) and lubrication for a maximum service life of trouble-free LIGHT OIL (EVERY MONTH crimping. A light oil, such as 30 weight automotive oil used at the OR 5,000 CRIMPS) oil points shown in Figure 4, every 5,000 crimps or monthly, will significantly enhance the tool life and ensure a stable calibration. 4. When tool is not in use store the tool in a clean, dry area. Figure 4 Doc No. ATS-640071600 Revision: A Release Date: 03-07-13 Revision Date: 03-07-13 UNCONTROLLED COPY Page 2 of 6 Air Powered Tool Head Tool Calibration A Certificate of Calibration (See last page) was supplied with the tool. To recalibrate this tool, measurements should be taken from each conductor nest and compared to this chart. The tool should be lubricated prior to recalibration to ensure consistent measurements. PIN GAUGE IN CONDUCTOR CRIMP X “Indenter Crimp” Nest Color Code Yellow Wire Range AWG mm² 10 - 12 5.00 – 3.30 “X” Dimension Conductor Crimp Mean Go No Go .086 .083 .088 Warranty CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling. This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital components are long-life tested. All tools are warranted to be free of manufacturing defects for a period of 30 days. Should such a defect occur, we would repair or exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused or damaged tools. Doc No. ATS-640071600 Revision: A Release Date: 03-07-13 Revision Date: 03-07-13 UNCONTROLLED COPY Page 3 of 6 Air Powered Tool Head PARTS LIST Item 1 2 3 4 5 Order No 64007-1600 64005-0000 64003-1675 64003-1670 Description Quantity Crimp Tool Head Figure 5 Basic Air Tool Head 1 Locator Assembly 1 Tooling Kit 1 Tooling Kit Only 64003-1601 Conductor Punch (Indenter) 1 64003-1602 Conductor Anvil 1 2 M4 LOCK NUT 1 4 Figure 5 5 3 Doc No. ATS-640071600 Revision: A Release Date: 03-07-13 Revision Date: 03-07-13 UNCONTROLLED COPY Page 4 of 6 Air Powered Tool Head Parts List (Continued) Item 1 2 3 4 5 Order No. Description Quantity 64005-0000 Basic Air Tool Head Figure 6 64005-0103 Nose Guard 1 64000-0077 Repair Kit (Springs, Rods Pivots ,Rings, and Washers) 1 N/A M4 by 12 Long Freedrive Pan Head Screw 1** N/A M4 by 20 Long Freedrive Pan Head Screw 1** N/A 3/16” by 3/8” Long Dowel Pin 1** ** Available from an Industrial supply company such as MSC (1-800-645-7270). 2 (2) 2 (2) 2 (2) (4) 2 5 2 (4) 4 1 3 2 (4) Figure 6 Doc No. ATS-640071600 Revision: A Release Date: 03-07-13 Revision Date: 03-07-13 UNCONTROLLED COPY Page 5 of 6 Air Powered Tool Head Air Powered Crimp Tool Head Krimptite  Certificate of Calibration Order No. 64007-1600 Tool Order Number ----------------------------Tool Revision ---------------------------- Serial Number ----------------------------- Date of Manufacture ---------------------------- Pin Gauge of Conductor Nest. Conductor Nest Range = -------------------- Actual = -------------------- Technician -------------------Date of Calibration -------------------- Calibration should be done every 5,000 cycles or 3 months. Tools should be lubricated during this operation. Visit our Web site at http://www.molex.com Doc No. ATS-640071600 Revision: A Release Date: 03-07-13 Revision Date: 03-07-13 UNCONTROLLED COPY Page 6 of 6