0640080270

Crimp Tool Kit for 10mm2 Compression Lugs Modular Crimp Tooling Kit Compression Lug (Tool code 6) Application Tooling Specification Sheet Order No. 64008-0270 SCOPE Tooling: The Square “DIN” style die sets are used with two machines and each machine requires an adapter for the square “DIN” dies. The Molex UP60, order number 63801-8900 will process the square “DIN” style die sets with the 63801-8901 adapter. The Molex 12 ton battery crimp tool, order number 63816-1000 will process the square “DIN” style die sets with the 63816-1100. Refer to the appropriate crimper instruction manual for installation and operation information. Products: Metric Compression Lug Terminals and Splices 10mm² (8 AWG). Refer to the Product part number charts on this sheet for terminals with the barrel and tongue styles listed above. TESTING The tensile test or pull test is a means of evaluating the mechanical properties of the crimped connections. The following chart shows the UL specifications for the equivalent AWG wire size. The tensile strength is shown in Newtons and (pounds) and indicates the minimum acceptable force to break or separate the terminal from the conductor. Wire Size (mm²) 10 Wire Size (AWG) 8 Tensile (UL - 486 A) 401 (90) *UL - 486 A – Lugs (to AWG wire) (Copper Conductors only) “X” (CRIMP HEIGHT) PIN GAUGE OR USE SOFT METAL SLUG METHOD Use gauge pins or soft metal slug (solder) method to measure the “X” dimension. Verify the tooling crimp height calibration by referring to the Go/No Go dimensions shown in the chart below. CRIMP PROFILE Molex does not sell gauge pins. Contact your local industrial supplier. Tool Code 6 Doc No: ATS-640080270 Revision: A Wire Range mm² 10 AWG 8 Release Date: 11-03-13 Revision Date: 11-03-13 “X” Dimension Conductor Crimp Mean Go No Go In mm In mm In mm .165 4.20 .161 4.10 .169 4.30 UNCONTROLLED COPY Page 1 of 2 Crimp Tool Kit for 10mm2 Compression Lugs The following is a Partial List of the Product Part Numbers and their specifications that this tooling is designed to crimp. We will be adding to this list and an up to date copy is available on www.molex.com. Wire Size: 10mm² (8 AWG) Terminal Wire Strip Length (Minimum) Terminal No. Eng No. (REF) In mm 19322-0003 BCLM-5-10-PL .39 10.0 19322-0036 BCLM-5-10-PLS .39 10.0 19322-0004 BCLM-6-10-PL .39 10.0 19322-0037 BCLM-6-10-PLS .39 10.0 CAUTION: Install only Molex terminals listed above with this kit. Do not crimp hardened objects as damage can occur to the tool or die. CAUTION: Molex specifications are valid only when used with Molex tooling. PARTS LIST Item Number 1 Order Number 64008-0270 64008-0201 Description Crimp Tooling Kit – 10mm² Un-insulated Hex Crimp Die (matched pair) Quantity REF 2 1 Visit our Web site at http://www.molex.com Doc No: ATS-640080270 Revision: A Release Date: 11-03-13 Revision Date: 11-03-13 UNCONTROLLED COPY Page 2 of 2