0640080570

Crimp Tool Kit for 35mm2 Compression Lugs Modular Crimp Tooling Kit Compression Lug (Tool code 12) Application Tooling Specification Sheet Order No. 64008-0570 SCOPE Tooling: The Square “DIN” style die sets are used with two machines and each machine requires an adapter for the square “DIN” dies. The Molex UP60, order number 63801-8900 will process the square “DIN” style die sets with the 63801-8901 adapter. The Molex 12 ton battery crimp tool, order number 63816-1000 will process the square “DIN” style die sets with the 63816-1100 adapter. Refer to the appropriate crimper instruction manual for installation and operation information. Products: Metric Compression Lug Terminals and Splices 35mm² (2 AWG). Refer to the Product part number charts on this sheet for terminals with the barrel and tongue styles listed above. TESTING The tensile test or pull test is a means of evaluating the mechanical properties of the crimped connections. The following chart shows the UL specifications for the equivalent AWG wire size. The tensile strength is shown in Newtons and (pounds) and indicates the minimum acceptable force to break or separate the terminal from the conductor. Wire Size (mm²) 35 Wire Size (AWG) 2 Tensile (UL - 486 A) 801 (180) *UL - 486 A – Lugs (to AWG wire) (Copper Conductors only) “X” (CRIMP HEIGHT) PIN GAUGE OR USE SOFT METAL SLUG METHOD Use gauge pins or soft metal slug (solder) method to measure the “X” dimension. Verify the tooling crimp height calibration by referring to the Go/No Go dimensions shown in the chart below. CRIMP PROFILE Molex does not sell gauge pins. Contact your local industrial supplier. Tool Code 12 Wire Range mm² 35 AWG 2 “X” Dimension Conductor Crimp Mean Go No Go In mm In mm In mm .370 9.40 .366 9.30 .374 9.50 The following is a Partial List of the Product Part Numbers and their specifications that this tooling is designed to crimp. We will be adding to this list and an up to date copy is available on www.molex.com. Doc No: ATS-640080570 Revision: A Release Date: 11-03-13 Revision Date: 11-03-13 UNCONTROLLED COPY Page 1 of 2 Crimp Tool Kit for 35mm2 Compression Lugs Wire Size: 35mm² (2AWG) Terminal Wire Strip Length (Minimum) Terminal No. Eng No. (REF) In mm 19322-0012 BCLM-8-35-PL .790 20.0 19322-0045 BCLM-8-35-PLS .790 20.0 19322-0013 BCLM-10-35-PL .790 20.0 19322-0046 BCLM-10-35-PLS .790 20.0 19322-0014 BCLM-12-35-PL .790 20.0 19322-0047 BCLM-12-35-PLS .790 20.0 CAUTION: Install only Molex terminals listed above with this kit. Do not crimp hardened objects as damage can occur to the tool or die. CAUTION: Molex specifications are valid only when used with Molex tooling. PARTS LIST Item Number 1 Order Number 64008-0570 64008-0501 Description Crimp Tooling Kit – 35mm² Un-insulated Hex Crimp Die (matched pair) Quantity REF 2 1 Visit our Web site at http://www.molex.com Doc No: ATS-640080570 Revision: A Release Date: 11-03-13 Revision Date: 11-03-13 UNCONTROLLED COPY Page 2 of 2